• 소성∙가공
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• 제21권7호
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• pp.447-452
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• 2012

This paper is concerned with forming of Al-Zn-Mg-Sc aluminum alloy bolts, focusing on the effects of heat treatment and age-hardening on the formability and ductile damage evolution. Both experimental and finite element studies were performed. From the experiments, it is observed that the heat treatment or the normalization of Al-Zn-Mg-Sc aluminum alloy increases its formability dramatically resulting in successful bolt forming, while the effects of age-hardening at room temperature on the stress-strain relationship and formability are not very critical. Deformation characteristics such as distribution of effective stress and strain, material flow, and ductile damage evolution during bolt forming are examined using a commercial finite element package, Deform-2D. It should be noted that the extrusion load predicted by the finite element method matches well the experiment results. The finite element predictions on the deformation characteristics support the experimental observations such as fracture of bolt head flange, material flow, and distribution of hardness.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2009년도 제7회 압연 심포지엄
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• pp.117-120
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• 2009

The rolling of flat slabs or sheet metal is probably the most advanced technique of metalworking technology. In spite of this very intensive activity, the problem if edge cracking has not been resolved. Although edge cracking is a major industrial problem, relatively little well-documented experimental work has been published on subject. Despite the paucity of exact experiments, it is reasonably certain from published data that three causes contribute to its occurrence; (1) limited ductility of the rolled material (2) uneven deformation at the edges and (3) variations in stresses along the width of the rolled material, particular near the edge. The present study was carried out to show the generation of edge cracking using ductile fracture criteria and FE-simulation. The validity of simulated results was verified by rolling experiments of steel strip.

• Transactions on Electrical and Electronic Materials
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• 제3권4호
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• pp.32-35
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• 2002

In this work, we test electrode material of TFD (Thin Film Diode) device subject to flexible substrate. Al, that is ductile metal, was proper for flexible electrode to fabricate flexible display. The fabricated devices had symmetric electrode structure on both sides of insulation layer. The electrode was made of ductile Al so as to reduce the mismatch of properties between the electrode and substrate. The TFD device was successfully fabricated applying our own etch-free process. Electrical properties were improved by post-annealing.

• 한국콘크리트학회:학술대회논문집
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• 한국콘크리트학회 2005년도 봄학술 발표회 논문집(I)
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• pp.151-154
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• 2005

One of the most important characteristics of Engineered Cementitious Composite (ECC) is its strain hardening behavior up to $5\∼6\%$of stain under a tensile loading. So, the ductile behavior of ECC should be utilized in applications to maximize the performance of structures. Thus, in this study, the ductile behavior of ECC as a repair material applied to the tensile region under flexural loads is numerically examined using a developed numerical model. Several strain capacities of ECC are examined to predict the behavior of ECC strengthened flexural structures. The results show that a certain optimal level of ductility in ECCs for repair applications exists and it is an important factor to consider when using ECC as a repairing material.

• 한국주조공학회지
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• 제9권6호
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• pp.429-435
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• 1989

• 대한토목학회논문집
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• 제7권1호
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• pp.75-82
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• 1987

본(本) 연구(硏究)는 소규모강복범위(小規模降伏範圍)를 벗어나는 대규모강복조건하(大規模降伏條件下)에서 구조안정성(構造安定性)에 관(關)한 중요(重要)한 문제(問題)인 불안정연성파괴(不安定延性破壞)를 평가(評價)할 수 있는 파괴역학인자(破壞力學因子)로서의 J 적분(積分)을 수치해(數値解)로서 구하는데 그 목적(目的)을 두었다. 이를 위해 균열재(龜裂材)의 균열선단요소(龜裂先端要素)로 8절점등방특이요소(節點等方特異要素)를 사용(使用)하고, 균열발생(發生)은 파괴인성(破壞靭性) $J_{IC}$를 초과할 때 일어나도록 하였으며, 그리고 균열성장(成長)의 취급(取級)은 균열개구각(龜裂開口角)을 이용(利用)했다. 본(本) 연구(硏究)에 의해 해석(解析)된 J 적분치(積分値)를 사용(使用)하여 균열재의 균열발생 과 안정성장(安定成長), 불안정(不安定) 발생점(發生點)을 찾은 결과(結果) 다른 연구결과(硏究結果)와 잘 일치(一致)하고 있어 탄소성(彈塑性)을 고려(考慮)한 J 적분치(積分値)가 균열의 안정성장(安定成長) 및 불안정연성파괴(不安定延性破壞) 문제(問題)를 다루는 파괴역학인자(破壞力學因子)로서 직접(直接) 이용(利用)될 수 있음을 보였다.

• 소성∙가공
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• 제21권7호
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• pp.412-419
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• 2012

The ingot-breakdown scheme of a tower flange material (low-alloy steel) for offshore wind turbine was investigated using finite element (FE) simulations and experimental analyses. Based on compression test results of the low-alloy steel, a deformation processing map was generated using the superposition approach between the dynamic materials model (DMM) and Ziegler's instability criterion. The deformation processing map allowed determination of the optimum process conditions for the tower flange material. Within the FE simulations of the ingot breakdown process, the Cockcroft-Latham criterion, which considers ductile fracture, was used to predict the possibility of forming defects during the hot working process. In general, the critical value for the ductile fracture of steel is 0.74. During the ingot-breakdown under optimum process conditions, the actual tower flange forgings exhibited a relatively uniform shape without any forming defects.

• 한국생산제조학회지
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• 제5권2호
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• pp.46-56
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• 1996

Drilling tests were carried out austempered ductile castiron(ADI) to clarify the factors influencing the drilling characteristics of ADI material. The machinability of material was evaluated using high speed steel drill and cobalt contained drill of 6mm diameter. The spheroidal graphite cast iron materials were austenized at 90$0^{\circ}C$ for 1 hour and then wear was kept at 375$^{\circ}C$ for 2 hours. Austempered ductile cast iron contains a great deal of retaine austenite which contributes to an improvement of impact strength, In this paper, machinability of ADI was investigated by drilling experimentation. The results obtained are as follows: a)Flank wear increases logarithmically with the increases of cutting time. b) Relation of flank wear and cutting force can be appiled to $F_z$ = 925VB + 820 for the cutting suggested condition. c) Drilling hole number of about 2 times can be reduced more step feed than ordinary feed due to the high hardness of ADI material and hardness increasing ascribed to the martensite of retained austenite.

• 소성∙가공
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• 제26권4호
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• pp.210-215
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• 2017

In this paper, utilizing the theory of ductile fracture a chevron crack in a 4-stage open cold extrusion process is predicted by the finite element methods and then compared with previous experiments. The normalized Cockcroft-Latham damage model is employed and the material is identified using a tensile test based material identification technique that gives fracture information as well as flow stress at large strain. A large difference between the predicted cracks and actual experiments is observed, specifically narrower width and greater maximum height of the crack. This reveals the limitation of this approach based on the conventional theory of ductile fracture. Based on the observations and the related criticisms, a new approach for predicting the chevron crack is proposed, suggesting that either the critical damage should not be a fixed material constant, or that the conventional fracture theory should be considered with the effects of embrittlement due to accumulated plastic deformation while the duration of crack generation and plastic deformation should be reduced.

• 한국콘크리트학회:학술대회논문집
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• 한국콘크리트학회 2005년도 봄학술 발표회 논문집(II)
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• pp.321-324
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• 2005

This paper presents a preliminary study on the influence of material ductility on diagonal tension behavior of shear-wall panels. There have been a number of previous studies, which suggest that the use of high ductile material such as ECC (Engineered Cementitious Composite) significantly enhanced shear capacity of structural elements even without shear reinforcements involved. The present study emphasizes increased shear capacity of shear-wall panels by employing a unique strain-hardening ECC reinforced with poly(vinyl alcohol) (PVA) short random fibers. Normal concrete was adopted as the reference material. Experimental investigation was performed to assess the failure mode of shear-wall panels subjected to knife-edge loading. The results from experiments show that ECC panels exhibit a more ductile failure mode and higher shear capacity when compared to ordinary concrete panels. The superior ductility of ECC was clearly reflected by micro-crack development, suppressing the localized drastic fracture typically observed in concrete specimen. This enhanced structural performance indicates that the application of ECC for a in-filled frame panel can be effective in enhancing seismic resistance of an existing frame in service.