• Journal of Korean Tunnelling and Underground Space Association
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• v.17 no.3
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• pp.393-401
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• 2015

In the construction of a TBM tunnel, it is very important to acquire accurate information of the excavated rock mass for an efficient and safe work. In this study, we developed the prediction system of TBM tunnel face ahead using probe drilling equipment and drilled hole imaging equipment to predict rock mass conditions of the tunnel face ahead. The prediction system consists of the probe drilling equipment, drilled hole imaging equipment and analysis software. The probe drilling equipment has been developed to be applicable to both non-coring and coring. Also the probe drilling equipment can obtain the drilling parameters such as feed pressure, torque pressure, rotation speed, drilling speed and so on. The drilling index is converted to the drilling index RMR through the correlation between a drilling index and core RMR. The developed system verification was carried out through a slope and tunnel field application. From the field application result, the non-coring is four times faster than a coring and the drilling index RMR and core RMR are similar in the distribution range. This system is expected to predict the rock mass conditions of the TBM tunnel face ahead very quickly and efficiently.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2000.05a
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• pp.886-889
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• 2000

This paper describes the machining characteristics of the MoSi$_2$-based composites by electric discharge drilling with various tubular electrodes. MoSi$_2$-based composites has been developed in new materials for jet engine of supersonic-speed airplanes and gas turbine for high- temperature generator. By combining a nonconducting ceramics with more conducting ceramic it was possible to raise the electrical conductivity. In drilling by EDM, the dielectric flushed down the interior of the rotating tube electrode, in order to facilitate the removal of machining debris from the hole. Various metal-coated tubular electrodes of which core are copper and brass are used to know the effect of coating material on machinability of ED drilling.

• Journal of the Microelectronics and Packaging Society
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• v.22 no.4
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• pp.47-56
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• 2015

In this paper, the Thermal behavior and reliability characteristics of carbon CCL (Copper Claded Layer), which can be used as the core of HDI (High Density Interconnection) PCB (Printed Circuit Board) are evaluated through experiments and numerical analysis using CAE (Computer Aided Engineering) software. For the characterization of the carbon CCL, it is compared with the conventional FR-4 core and Heavy Cu core. From research results, the deformation amount of the flexure strength of PCB is the highest with pitch grade carbon and thermal behavior of PCB is lowest as temperature increases. In addition, TC (Thermal Cycling), LLTS (Liquid-to-Liquid Thermal Shock) and Humidity tests have been applied in the PCB with carbon core and the reliability of PCB with carbon core is confirmed through reliability tests. Also, possibility of uneven surface of the via hole and wear of the drill bit due to the carbon fibers are analyzed. surface of the via hole is uniform, the surface of the drill bit is smooth. Therefore, it is proved that the carbon CCL has the drilling workability of the same level as conventional core material.

• Journal of Korea Foundry Society
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• v.40 no.1
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• pp.1-6
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• 2020

Many studies involving a thermal stress analysis using computational methods have been conducted, though there have been relatively few experimental attempts to investigate thermal stress phenomena. Casting products undergo thermal stress variations during the casting process as the temperature drops from the melting temperature to room temperature, with gradient cooling also occurring from the surface to the core. It is difficult to examine thermal stress states continuously during the casting process. Therefore, only the final states of thermal stress and deformations can be detemined. In this study, specimens sensitive to thermal stress, were made by a casting process. After which the residual stress levels in the specimens were measured by a hole drilling method with Electron Speckle-Interferometry technique. Subsequently, we examined the thermal stresses in terms of deformation during the casting process by means of a numerical analysis. Finally, we compared the experimental and numerical analysis results. It was found that the numerical thermal stress analysis is an effective means of understanding the stress generation mechanism in casting products during the casting process.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.10 no.1
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• pp.73-79
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• 2011

In this study, coring with diamond core drill on the sintered $Al_2O_3$ ceramic plate were carried out with different coring conditions such as various cutting speed and feed rate to evaluate their effectiveness on the wearing behavior of diamond tool and coring quality. The wearing rate of diamond core drill were getting better with increasing cutting speed and feed rate but the quality of cored hole were getting worse as increasing cutting speed and feed rate.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.14 no.4
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• pp.160-166
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• 2015

Ultrasonic machining (USM) has been considered a new, cutting-edge technology that presents no heating or electrochemical effects, with low surface damage and small residual stresses on brittle workpieces. However, nowadays, many researchers are paying careful attention to the disadvantages of USM, such as low productivity and tool wear. On the other hand, in this study, a high-performance rotary ultrasonic drilling (RUD) spindle is designed and assembled. In this system, the core technology is the design of an ultrasonic vibration horn for the spindle using finite element analysis (FEA). The maximum spindle speed of RUM is 9,600 rpm, and the highest harmonic displacement is $5.4{\mu}m$ noted at the frequency of 40 kHz. Through various drilling experiments on glass workpieces using a CVD diamond-coated drill, the cutting force and cracking of the hole entrance and exit side in the glass have been greatly reduced by this system.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2000.04a
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• pp.435-440
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• 2000

In this study, we aims to develop the machining technology for the ultra precision surface and profile accuracy. For this purpose, we construct the electrolytic in process grinding system (ELID grinding) and apply to the cylindrical and internal grinding. Through the various machining experiments such as SCM steel., ceramics, tungsten carbide etc., we have obtained nanometer surface roughness. And we have applied this mirror grinding technique to hydraulic manual valve and mold core of mini disk optical pick-up base. For the development of fine mechanical part machining technology, e have made multi fiber optical connector using fine grinding technology. And constructed micro drilling system with process monitoring system which is possible to drill 50${\mu}{\textrm}{m}$ diameter hole.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.10 no.2
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• pp.135-141
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• 2011

In this study, the variation of the cutting forces generated in the machining process were evaluated experimentally. A material of $Al_{2}O_{3}$ ceramic and a tool of the dynamometer were used for the measurements of the cutting forces. With the constant rates of the feed and the tool rotation, the cutting forces were measured along three axial directions(X, Y, Z axis) for the various values of the hollow ratio. It was found that the cutting force be increasing linearly along the direction of Z axis, but along X, Y axis be not varied. Also from the viewpoint of the precesses of the hole drilling, the cutting force was found to be increasing sharply at the beginning process, but from the eighth process be increasing smoothly. As conclusions, the cutting force generated by machining for the material of $Al_{2}O_{3}$ ceramic are influenced more significantly by the feed rate and the hollow ratio than by the tool rotational speed.

• The Journal of Engineering Geology
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• v.23 no.4
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• pp.457-465
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• 2013

We integrated and correlated datasets from surface and subsurface geophysics, drilling cores, and engineering geology to identify geological interfaces and characterize the joints and fracture zones within the rock mass. The regional geometry of a geologically weak zone was investigated via a fence projection of electrical resistivity data and a borehole image-processing system. Subsurface discontinuities and intensive fracture zones within the rock mass are delineated by cross-hole seismic tomography and analyses of dip directions in rose diagrams. The dynamic elastic modulus is studied in terms of the P-wave velocity and Poisson's ratio. Subsurface discontinuities, which are conventionally identified using the N value and from core samples, can now be identified from anomalous reflection coefficients (i.e., acoustic impedance contrast) calculated using a pair of well logs, comprising seismic velocity from suspension-PS logging and density from logging. Intensive fracture zones identified in the synthetic seismogram are matched to core loss zones in the drilling core data and to a high concentration of joints in the borehole imaging system. The upper boundaries of fracture zones are correlated to strongly negative amplitude in the synthetic trace, which is constructed by convolution of the optimal Ricker wavelet with a reflection coefficient. The standard deviations of dynamic elastic moduli are higher for fracture zones than for acompact rock mass, due to the wide range of velocities resulting from the large numbers of joints and fractures within the zone.

• Economic and Environmental Geology
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• v.39 no.6 s.181
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• pp.663-674
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• 2006

It is very important that analysis of textures in rock, the moving of hydrothermal solution along the structures, epithermal vein textures, mineralization and composition minerals to confirm the hydrothermal ore deposits and ore genesis. The purpose of this study is to confirm the gold mineralization and ore genesis through the moving of hydrothermal solution along the structure lines and epithermal vein textures by using Color-corescanner techniques. The three drilling hole cores of Sunshin Gold Mine in Haenam area in Jeonnam Province were into a digital image data. Digital image data of gold bearing epithermal vein textures were analyzed detaily by Color-corescanner. There are several epithermal vein textures, namely Comb texture, Cavity texture, Bladed texture, Zonal texture, Brecciated texture and Combined texture. Gold mineralization is dominated in vein type textures, but high grade gold are enbedded in brecciated texture. Ore genesis is epithermal gold deposit. This Color-corescanner techniques can cover the missing part of the examine with the naked eye, and can examine closely the situation of ore deposit development and genesis by detail checking the textures in rock, mineralization and so on.