• Title/Summary/Keyword: densification.grain growth

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Mechanical Synthesis and Fabrication of Nanostructured TiCo Alloy by Pulsed Current Activated Sintering (기계적 합금 및 펄스전류 활성 소결에 의한 나노구조 TiCo 합금의 제조)

  • Shon, In-Jin;Song, Ha-Young;Cho, Sung-Wook;Kim, Wonbaek;Suh, Chang-Yul
    • Korean Journal of Metals and Materials
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    • v.50 no.1
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    • pp.39-44
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    • 2012
  • Nanopowders of TiCo were synthesized from Ti and Co by high energy ball milling. Highly dense nanostructured TiCo compounds were consolidated at low temperature by pulsed current activated sintering within 3 minutes from the mechanical synthesis of the powders (TiCo) and horizontal milled Ti+Co powders under 100 Mpa pressure. This process allows very quick densification to near theoretical density and prohibits grain growth in nanostructured materials. The grain sizes of the TiCo compounds were calculated. Finally, the average hardness values of the nanostructured TiCo compounds were investigated.

Fabrication of Nanostructured 3FeAl-Al2O3 Composite from Mechanically Synthesized Powders by Pulsed Current Activated Sintering and Its Mechanical Properties (기계적 합성된 분말로부터 펄스전류 활성 소결에 의한 나노구조 3FeAl-Al2O3 복합재료 제조 및 기계적 특성)

  • Du, Song-Lee;Shon, In-Jin;Doh, Jung-Mann;Park, Bang-Ju;Yoon, Jin-Kook
    • Korean Journal of Metals and Materials
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    • v.50 no.6
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    • pp.449-454
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    • 2012
  • Nanopowder of FeAl and $Al_2O_3$ was synthesized from FeO and Al powders by high energy ball milling. Using the pulsed current activated sintering method, the nanocystalline $Al_2O_3$ reinforced FeAl composite was consolidated within two minutes from mechanically synthesized powders. The advantage of this process is that it allows very quick densification to near theoretical density and prohibits grain growth in nanostuctured materials. The grain size, sintering behavior and hardness of sintered $FeAl-Al_2O_3$ composite were investigated.

Effect of Pressure on Densification and Transmittance of ZnS in HIP Process (HIP 공정 시 압력 변화가 ZnS의 치밀화와 투과율에 미치는 영향)

  • Gwon, In-He;Jang, Gun-Eik
    • Journal of Powder Materials
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    • v.28 no.4
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    • pp.325-330
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    • 2021
  • In this study, a ZnS film of 8-mm thickness was prepared on graphite using a hot-wall-type CVD technique. The ZnS thick film was then hot isostatically pressed under different pressures (125-205 MPa) in an argon atmosphere. The effects of pressure were systematically studied in terms of crystallographic orientation, grain size, density, and transmittance during the HIP process. X-ray diffraction pattern analysis revealed that the preferred (111) orientation was well developed after a pressure of 80 MPa was applied during the HIP process. A high transmittance of 61.8% in HIP-ZnS was obtained under the optimal conditions (1010℃, 205 MPa, 6 h) as compared with a range of approximately 10% for the CVD-ZnS thick film under a 550-nm wavelength. In addition, the main cause of the improvement in transmittance was determined to be the disappearance of the scattering factor due to grain growth and the increase in density.

Liquid-Phase Sintered SiC Ceramics with Oxynitride Additives

  • Rixecker, G.;Biswas, K.;Wiedmann, I.;Sldinger, F.
    • Proceedings of the Korea Association of Crystal Growth Conference
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    • 2000.06a
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    • pp.1-33
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    • 2000
  • Silicon carbide ceramics with sintering additives from the system AlN-Y$_2$O$_3$ can be gas-pressure sintered to theoretical density. While commonly a combination of sesquioxides is used such as Al$_2$O$_3$-Y$_2$O$_3$, the oxynitrid additives offer the advantage that only a nitrogen atmosphere is require instead of a powder. By starting form a mixture of ${\beta}$-SiC and ${\alpha}$-SiC, and by performing dedicated heat treatments after densification, anisotropic grain growth is obtained which leads to a platelet microstructure showing enhance fracture toughness. In the present work, recent improvement of the mechanical behaviour of these materials at ambient and high temperatures is reported. By means of a surface oxidation treatment in air it is possible to obtain four-point bending strengths in excess of 1 GPa, and the strength retention at high temperatures is significantly improved.

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A Study on the Microstructure and Properties of Y-BA-Cu-O/Ag composite High $T_{c}$ Superconductor prepared by Sinter-forging Process (Sinter forging으로 제조한 Y-BA-Cu-O/Ag 고온 초전도 복합체의 미세조직과 특성)

  • Park, Jong-Hyeon;Kim, Byeong-Cheol;Song, Jin-Tae
    • Korean Journal of Materials Research
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    • v.4 no.1
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    • pp.37-43
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    • 1994
  • Y-Ra-Cu-0 oxide superconductors were fabricated by the sinter-forging method to make the critical current density improve through controlling of microstructure and crystal texture. The grain alignment of oxide superconductor was formed by the sinter-forging process and it's c-axis orientation was parallel to the press direction.The orientation factor of texture increased with sinking temperature and pressure, and also grain alignment was improved by the addition of Ag. As for the sinterforged Y-Ba-Cu-O/Ag sample, the $T_c$(on-set) was not almost varied with the sinter-forging temperature, but $T_c\;^{zero}$ decreased more or less at high sinter-forging temperatures. In addition, it was observed that added-Ag was mainly distributed along the grain boundar~es in the (123) matrix, resulting in the densification of microstructure. From these results, i t was thought that the improvement of $J_c$ over 2000A/$\textrm{cm}^2$ was attributed to the texture, densification of microstructure, and (123) grain growth due to the Ag addition.

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Fabrication and densification of magnetic α-Fe/Al2O3 nanocomposite by mechanical alloying (기계적합금화에 의한 α-Fe/Al2O3 자성 나노복합재료의 제조 및 치밀화)

  • Lee, Chung-Hyo;Kim, Han-Woong
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.23 no.6
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    • pp.314-319
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    • 2013
  • Fabrication of nanocomposite material for the $Fe_2O_3-Al$ system by mechanical alloying (MA) has been investigated at room temperature. It is found that ${\alpha}-Fe/Al_2O_3$ nanocomposite powders in which $Al_2O_3$ is dispersed in ${\alpha}-Fe$ matrix are obtained by mechanical alloying of $Fe_2O_3$ with Al for 5 hours. The change in magnetization and coercivity also reflects the details of the solid state reduction process of hematite by pure metal of Al during mechanical alloying. Densification of the MA powders was performed in a spark plasma sintering (SPS) machine using graphite dies at $1000^{\circ}C$ and $1100^{\circ}C$ under 60 MPa. Shrinkage change after SPS of MA'ed sample for 5 hrs was significant above $700^{\circ}C$ and gradually increased with increasing temperature up to $1100^{\circ}C$. X-ray diffraction result shows that the average grain size of ${\alpha}-Fe$ in ${\alpha}-Fe/Al_2O_3$ nanocomposite sintered at $1100^{\circ}C$ is in the range of 180 nm. It can be also seen that the coercivity (Hc) of SPS sample sintered at $1000^{\circ}C$ is still high value of 88 Oe, suggesting that the grain growth of magnetic ${\alpha}-Fe$ phase during SPS process tend to be suppressed.

Control of Connectivity of Ni Electrode with Heating Rates During Sintering and Electrical Properties in BaTiO3 Based Multilayer Ceramic Capacitors

  • Yoon, J.R.;Shin, D.S.;Jeong, D.Y.;Lee, H.Y.
    • Transactions on Electrical and Electronic Materials
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    • v.13 no.4
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    • pp.181-184
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    • 2012
  • $BaTiO_3$ based multilayer ceramic capacitors with Ni electrodes can be explained as 2-2 composites with different thermal expansion coefficient and sintering behaviors. To achieve the high capacitance and reliability of MLCCs, a homogenous Ni electrode configuration with high connectivity is required. We controlled the heating rates during sintering to achieve densification by suppressing grain growth. Experimental results revealed that a large heating rate gave high connectivity of Ni electrode, high capacitance, small dissipation factor, high breakdown voltage, and high reliability of MLCC chips.

Near-net-shape forming of ceramic powder under hot pressing and hot isostatic pressing (가압소결과 열간 등가압소결에 의한 세라믹 분말의 정형 성형)

  • Kwon, Yeong-Sam;Kim, Ki-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.1
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    • pp.73-82
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    • 1997
  • High temperature densification behaviors of alumina powder compacts were investigated under hot pressing and hot isostatic pressing. An alumina part of valve-head shape was fabricated under hot pressing and its forming process was simulated by finite element calculation. an alumina powder compact encapsulated by a stainless steel container was also densified under hot isostatic pressing. Inhomogeneous deformations during hot isostatic pressing due to the canning effect were observed experimentally and predicted by finite element analysis.

The consolidation of CNT/Cu mixture powder using equal channel angular pressing (Equal Channel Angular Pressing 공정을 이용한 CNT/Cu 복합분말의 고형화)

  • Yoon, S.C.;Quang, P.;Kim, H.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.119-122
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    • 2006
  • In this study, bottom-up type powder processing and top-down type SPD (severe plastic deformation) approaches were combined in order to achieve full density of 1 vol.% carbon nanotube (CNT)-metal matrix composites with superior mechanical properties by improved particle bonding and least grain growth, which were considered as a bottle neck of the bottom-up method using the conventional powder metallurgy of compaction and sintering. ECAP (equal channel angular pressing), the most promising method in SPD, was used for the CNT-Cu powder consolidation. The powder ECAP processing with 1, 2, 4 and 8 route C passes was conducted at room temperature. It was found by mechanical testing of the consolidated 1 vol.% CNT-Cu that high mechanical strength could be achieved effectively as a result of the Cu matrix strengthening and improved particle bonding during ECAP. The ECAP processing of powders is a viable method to achieve fully density CNT-Cu nanocomposites.

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Characteristics of Porous Wollastonite Ceramics Fabricated by Hydrothermal Synthesis (수열 합성에 의해 제조된 다공성 Wollastonite Ceramics의 특성)

  • 김병훈;나용한
    • Journal of the Korean Ceramic Society
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    • v.32 no.8
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    • pp.893-900
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    • 1995
  • The porous wollastonite ceramics were fabricated after firing calcium silicates, obtained using natural resources and by-products of power plants by hydrothermal synthesis, without organic fibers or asbestos for reinforcement agent. A specimen from diatomite as a SiO2 staring raw material had the highest strength owing to normal grain growth and good densification from homogeneous sperhcial C-S-H hydrates. A specimen from SiO2 sol as a SiO2 starting raw material showed tobermolite, but fly ash and mixed system did xonotlite after hydrothermal synthesis. The specimen from fly ash showed the lowest firing shirikage and strength changes in the firing range from 50$0^{\circ}C$ to 120$0^{\circ}C$. The other phases in all specimens changed to wollastonite phase after firing at 100$0^{\circ}C$. Also the average pore size was distributed from 0.2${\mu}{\textrm}{m}$ to 2${\mu}{\textrm}{m}$.

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