• Title/Summary/Keyword: deflection simulation

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Adaptive Control of CNC Boring Machine by Application of the Variance Perturbation Method (분산 섭동법 에 의한 CNC보오링 머시인 의 적응제어)

  • 이종원
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.8 no.1
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    • pp.65-70
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    • 1984
  • A recursive parameter estimation method is applied to spindle deflection model during boring process. The spindle infeed rate is then determined to preserve the diametral tolerance of bore. This estimation method is further extended to adaptive control by application of the variance perturbation method. The results of computer simulation attest that the proposed method renders the optimal cutting conditions, maintaining the diametral accuracy of bore, regardless of parameter fluctuations. The proposed method necessitating only post-process measurements features that initialization of parameter guess values in simple, a priori knowledge on parameter variations is not needed and the accurate estimation of optimal spindle infeed rate is obtained, even if the parameter estimation may be poor.

A study on the Injection Molding Process of the Case of Drum Type Washer using Moldflow (Moldflow를 이용한 드럼세탁기 케이스의 사출성형공정에 관한 연구)

  • Park, Chul-Woo
    • Journal of Advanced Marine Engineering and Technology
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    • v.33 no.1
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    • pp.90-96
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    • 2009
  • Injection molding process is one of the most important methods to produce plastic parts with high efficiency and low cost. Today, injection molded parts have been increased dramatically the demand for high strength and quality applications. This report investigates that the optimum injection molding condition for minimum of shrinkage. Molding shrinkage is occurred by several reasons such as thermal shrinkage, a hardening process and compressibility. This report concentrate on shrinkage by a hardening process. As Change a holding pressure and holding time, checked deflections of X, Y, Z directions by shrinkage based on same condition. In conclusion, it was found that holding pressure is stronger and holding time is longer, the deflection by shrinkage is smaller because injection molding needs enough time for cooling and high density. The FEM Simulation CAE tool. Moldflow, is used for the analysis of injection molding process.

Robust $\mu$-Controller design for Control Loading System of Flight Simulator (항공기 시뮬레이터 조종력 제어시스템의 견실 $\mu$-제어기 설계)

  • 방경호
    • Proceedings of the IEEK Conference
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    • 1998.10a
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    • pp.405-408
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    • 1998
  • Generally, the principle function of simulator control loading system is to provide the pilot or student with the "feel" of the actual aircraft flight control systems during flight, taxing, and in malfunction. Flight control "feel" is the resistance felt by the pilot when moving a control stick or pedal, coupled with the amount of control surface deflection, and hence aircraft response, resulting from the input. Therefore, the control loading servo must be capable of performing to some general list of requirements derived from real aircraft control forces. In this paper, we deal with a $\mu-controller$ design for a control loading system of the flight simulator. For this, we derive a frequency response of the hydraulic system from the identification data and then design a controller using a $\mu-synthesis$ method. Under the same condition of simulation, $\mu-controller$ provides the superior performance than PID controller.than PID controller.

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Evaluation and Guideline for Design of Guardrail by BARRIER Ⅶ Program (BARRIER Ⅶ 프로그램을 이용한 가아드레일의 설계평가 및 지침)

  • Woo, K. S.;Cho, S. H.;Ko, M. G.;Kim, W.
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1994.04a
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    • pp.191-198
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    • 1994
  • The nonlinear dynamic behaviors of guardrail established on the local or high way have been investigated using BARRIER Ⅶ program with respect to four design variables such as section type of beams and posts, impact angle, impact velocity and vehicle weight. Computer simulation programs are sophisticated analytical models for analyzing dynamic vehicle/barrier interactions and provide a relatively inexpensive alternative to full scale crash testing. This study has been focused on the structural adequacy, occupant risk, and vehicle trajectory. For this purpose, the maximum deflection and impact force have been calculated to design the clear zone and to analyze effect of impact attenuation. Also, the acceleration of vehicle and exit angle after collision have been computed to estimate the occupant risk. From this study, it is suggested that we should strengthen the design criteria of guradrail to prevent from disastrous traffic accidents.

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Technology of flatness control for high strength steel in hot strip mill (열간압연 고강도강 형상제어기술)

  • 박해두;송길호
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.184-187
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    • 2003
  • The simulation program is developed to get the target strip crown of high strength steel in the continuous hot strip rolling. The developed program consists of several sub-program, which contains work roll shifting pattern, roll wear profile, roll thermal expanded profile and strip profile. Also, the variation of strip profile is investigated according to roll deflection and flattening. The results are compared with the values observed from the actual hot rolling of high strength steel. And effect of bender force on the strip profile is studied. The strip crown is shown to decrease with increasing bender force.

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Tip Position Control of Flexible Robot Manipulators Using 2-DOF Controller with Sliding Mode (슬라이딩 모드를 가진 2-자유도 제어기를 이용한 유연한 로봇 조작기의 끝점 위치 제어)

  • 신효필;이종광;강이석
    • Journal of Institute of Control, Robotics and Systems
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    • v.6 no.6
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    • pp.471-477
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    • 2000
  • The position control accuracy of a robot arm is significantly deteriorated when a long arm robot is operated at a high speed. In this case, the robot arm must be modeled as a flexible structure, not a rigid one, and its control system should be designed with its elastic modes taken into account. In this paper, the tip position control scheme of a one-link flexible manipulator using 2-DOF controller with sliding mode is presented. The robot consists of a flexible arm manufactured with a thin aluminium plate, an AC servo motor with a harmonic drive for speed reduction, an optical encoder and a CCD camera as a vision sensor for on-line measuring the tip deflection of the flexible m. Simulation and experimental results of the flexible manipulator with a proposed controller are provided to show the effectiveness of the controller.

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Optimal Redundant Actuation of Parallel Manipulators with High Operational Stiffness (고강성 병렬형 로봇의 최적 여유 구동)

  • Kim, Sung-Bok
    • Journal of Institute of Control, Robotics and Systems
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    • v.6 no.2
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    • pp.181-189
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    • 2000
  • This paper presents the optimal redundant actuation of parallel manipulators for complicated robotic applications such as cutting grinding drilling and digging that require a high degree of operational stiffness as well as the balance between force applicability and dexterity. First by taking into account the distribution(number and location) of active joints the statics and the operational stiffness of a redundant parallel manipulator are formulated and the effects of actuation redundancy are analyzed, Second for given task requirements including joint torque limit task force maximum allowable disturbance and maximum allowable deflection the task execution conditions of a redundant parallel manipulator are derived and the efficient testing formulas are provided. Third to achieve high operational stiffness while maintaining moderate dexterity the redundant actuation of a parallel manipulator is optimized which determines the optimal distribution of active joints and the optimal internal joint torque, Finally the simulation results for the optimal redundant actuation of a planar parallel manipulator are given.

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Die Design of Drawing for the Copper Bus-bar (동부스바 인발 금형설계)

  • 권혁홍;이정로
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.4
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    • pp.82-88
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    • 2002
  • Copper bus-bar is made by drawing process and used in many part of industry. Ohen design drawing die for copper bus-bar, design factor is focused on the deformation of die-land by drawing force and shrink fit. In this paper it is analyzed to determine shrink fit value by shrink fit analysis program which is used with APDL/UIDL language in a commercial FEM package, ANSYS. The shrink fit analysis has been developed that enables optimal desist of the dies taking into account the elastic deflections. Elastic deflection is generated in shrink fitting the die inserts and that caused by the stresses generated using DEFORM software for drawing process analysis. This data can be processed as load input data fir a finite element die-stress analysis. Process simulation and stress analysis are thus combined during the drawing die design. The stress analysis of the dies is used to determine optimized dimension of die-land.

Development of Calculation Technique for Probabilistic Functions Used in the Reliability Analysis of Agricultural Structures (농업용구조물의 신뢰성해석에 이용되는 확률함수의 연산방법 개발)

  • 곽영철;이경재
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.39 no.2
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    • pp.95-102
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    • 1997
  • The technique of the calculation for probabilistic functions used in the reliability analysis of agricultural structures is proposed in this paper for adapting the standardization method using a numerical intergration. The proposed standardization method deals with the structures whose deviations of material properties and loads are large such that the deviation range from 20% to 70%. The results computed by the proposed method are compared with those obtained by the Monte Carlo Simulation. Deterministic values such as deflection, stress, obtained by conventional structural analysis can be directly changed to probabilistic distributions by the proposed method.

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AN ESTIMATION OF THE ROLL CONTROL EFFECTIVENESS OF THE ROLL VANES OF A LAUNCH VEHICLE USING CFD AND DESIGN OF AN ACTUATION SYSTEM (CFD에 의한 발사체 롤 베인 제어 효율성 예측 및 구동 시스템 설계)

  • Kim, Young-Hoon;Ok, Ho-Nam;Kim, In-Sun
    • 한국전산유체공학회:학술대회논문집
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    • 2005.10a
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    • pp.87-91
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    • 2005
  • A conceptual design for the movable roll vane system is done for the roll stability control of KSLV-I. The control effectiveness of the roll vanes is estimated using the numerical simulation. The hinge location is selected to minimize the torque requirement at the maximum dynamic pressure condition, and the maximum torque of 3.0 kN-m is found to be required to actuate the roll vanes for the entire range of operation. An electro-mechanical actuator system which is composed of a DC motor, the speed reducers, the battery package and the controller is designed using the given requirements, the maximum torque of 3.0 kN-m, the maximum deflection angle of 25 deg. and the maximum angular velocity of 30 deg/sec. More detailed design to make more compact and highly efficient system will be done in the future.

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