• Title/Summary/Keyword: defect engineering

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Study on the Microstructure of Trivalent Chrome Layers b AFM and SANS

  • Choi, Y.;Lee, J.J.;Lee, B.K.;Kim, M.;Kwon, S.C.;Seung, B.S.
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2003.05a
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    • pp.61-61
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    • 2003
  • It is important to know SIze distribution of defects In electroplated trivalent chrome layers because it significantly influences on performance of the layers. Most of the nano-scale defects are able to be introduced by hydrogen evolution during the plating. Little information is available on the nano-size defects. In this study, SANS was applied to determine the size distribution of nano-scale defects in the trivalent chrome layers prepared in a formate bath. The defect size and distribution was dependent upon plating conditions such as current density and applied voltage. SANS is one of useful techniques to determine the nano-scale defect in the electroplated layers.

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저밀도 유도결합플라즈마 처리를 이용한 그래핀 클리닝

  • Im, Yeong-Dae;Lee, Dae-Yeong;Sim, Jeon-Ja;Ra, Chang-Ho;Yu, Won-Jong
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2012.05a
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    • pp.220-220
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    • 2012
  • 저밀도 알곤 유도결합플라즈마(Ar-ICP) 를 적용한 그래핀 클리닝 연구를 보고한다. 알곤 축전결합플라즈마(Ar-CCP)는 높은 이온포격에너지 (수백 eV) 로 인하여 그래핀의 C-C $sp_2$ bonding을 쉽게 파괴하고 defect을 형성시킨다. 그러나 저밀도 ($n_i$ < $5{\times}10^8cm^{-3}$) Ar-ICP 에 노출된 그래핀은 낮은 이온포격에너지, 이온밀도로 인하여 defect 이 형성되지 않고 residue 제거가 가능하였다. Graphene 이 집적된 back-gated field effect transistor (G-FET) 가 저밀도 Ar-ICP 에 노출될 경우 resist residue 제거로 인하여 $V_{dirac}$ 이 0 V 방향으로 이동하고 mobility 가 증가하는 것을 확인하였다.

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Implementation of a Modified SQI for the Preprocessing of Magnetic Flux Leakage Signal

  • Oh, Bok-Jin;Choi, Doo-Hyun
    • Journal of Magnetics
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    • v.18 no.3
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    • pp.357-360
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    • 2013
  • A modified SQI method using magnetic leakage flux (MFL) signal for underground gas pipelines' defect detection and characterization is presented in this paper. Raw signals gathered using MFL signals include many unexpected noises and high frequency signals, uneven background signals, signals caused by real defects, etc. The MFL signals of defect free pipelines primarily consist of two kinds of signals, uneven low frequency signals and uncertain high frequency noises. Leakage flux signals caused by defects are added to the case of pipelines having defects. Even though the SQI (Self Quotient Image) is a useful tool to gradually remove the varying backgrounds as well as to characterize the defects, it uses the division and floating point operations. A modified SQI having low computational complexity without time-consuming division operations is presented in this paper. By using defects carved in real pipelines in the pipeline simulation facility (PSF) and real MFL data, the performance of the proposed method is compared with that of the original SQI.

Development of Probability Based Defect Verification Algorithm for Automatic Visual Inspection (자동외관검사를 위한 확률기반 불량 확인 알고리즘 개발)

  • Kim, Youngheub;Ryu, Sun-Joong
    • Journal of the Semiconductor & Display Technology
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    • v.16 no.2
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    • pp.1-8
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    • 2017
  • The visual inspection of electronic parts consists of two steps: automatic visual inspection and verification inspection. In the stage of a verification inspection, the human inspector sequentially inspects all the areas which detected in the automatic inspection. In this study, we propose an algorithm to determine the order of verification inspection by Bayes inference well known in the field of machine learning. This is a method of prioritizing a region estimated to have a high probability of defect using experience data of past inspection. This algorithm was applied to the visual inspection of ultraviolet filters to verify its effectiveness. As a result of the comparison experiment, it was confirmed that the verification inspection can be completed 30% of the conventional method by adapting proposed algorithm.

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Test and Analysis of Triaxially Braided Composite Circular Arch under Three-Point Bending

  • Nega, Biruk F.;Woo, Kyeongsik;Lee, Hansol
    • Composites Research
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    • v.32 no.5
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    • pp.249-257
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    • 2019
  • In this paper, the buckling behavior of triaxially braided circular arch with monosymmetric open section subjected to three-point bending was studied experimentally and numerically. First, test specimens were manufactured using vacuum assisted resin transfer molding (VARTM). Then the specimen was tested under three-point bending to determine the ultimate buckling strength. Before performing the numerical analysis, effective material properties of the braided composite were obtained through micro-meso scale analysis virtual testing validated with available test results. Then linear buckling analysis and geometrically non-linear post buckling analysis, established to simulate the test setup, were performed to study the buckling behavior of the composite frame. Analysis results were compared with experimentally obtained ones for verification. The effect of manufacturing defects of tow misalignment, irregular surface and resin rich region, and uncertainties during test setup were studied using numerical models. From the numerical analyses performed it was observed that both manufacturing defect and uncertainties had effect on the buckling behavior and strength.

An Efficient Analysis Model for Process Quality Information in Manufacturing Process of Automobile Safety Belt Parts (자동차 안전벨트 부품 제조공정에서의 효율적 공정품질정보 분석 모형)

  • Kong, Myung Dal
    • Journal of the Korean Institute of Plant Engineering
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    • v.23 no.4
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    • pp.29-38
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    • 2018
  • Through process quality information, the time required for process quality analysis has been drastically shortened, the process defect rate has been reduced, and the manufacturing lead time has been shortened and the on-time delivery rate has been improved. Therefore, The purpose of this study is to develop a quality information analysis system model that effectively shortens the time required for process quality analysis in automobile safety belt parts manufacturing process. As a result of experiments on communication operation between manufacturing execution system (MES) quality server, injection machine control computer, injection machine programmable logic controller (PLC) and terminal, in analyzing quality information, the conventional handwriting input method took an average of 20 minutes, but the new multi-network method took about 2 minutes on average. In addition, the process defect rate was reduced by 13% and the manufacturing lead time was shortened from 28 hours to 20 hours. The delivery compliance rate improved from 96 to 99%.

Examination on Fatigue Limit and Crack Growth Characteristic of SBHS700 Base Metal

  • Ono, Yuki;Kinoshita, Koji
    • International journal of steel structures
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    • v.18 no.4
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    • pp.1098-1106
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    • 2018
  • The object of this study is to clarify fatigue limit and fatigue crack growth characteristic of SBHS700 base metal which is 780 MPa class steel. This study carried out the fatigue tests of SBHS700 base metal containing different defect size, and the fatigue limit was compared with that of the conventional steel. Test results indicate that the fatigue limit increased with decrease initial defect size, and can be precisely evaluated by using ${\sqrt{area}}$ parameter model. This paper also presents that crack growth characteristic was almost the same as that of the conventional steel from the observation of striations by using Scanning electron microscope and length of beach marks.

A rubber o-ring defect detection system using data augmentation based on the SinGAN and random forest algorithm (SinGAN기반 데이터 증강과 random forest알고리즘을 이용한 고무 오링 결함 검출 시스템)

  • Lee, Yong Eun;Lee, Han Sung;Kim, Dae Won;Kim, Kyung Chun
    • Journal of the Korean Society of Visualization
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    • v.19 no.3
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    • pp.63-68
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    • 2021
  • In this study, data was augmentation through the SinGAN algorithm using small image data, and defects in rubber O-rings were detected using the random forest algorithm. Unlike the commonly used data augmentation image rotation method to solve the data imbalance problem, the data imbalance problem was solved by using the SinGAN algorithm. A study was conducted to distinguish between normal products and defective products of rubber o-ring by using the random forest algorithm. A total of 20,000 image date were divided into transit and testing datasets, and an accuracy result was obtained to distinguish 97.43% defects as a result of the test.

Defect Engineering of Metal Halide Perovskite Nanocrystals and Photovolatic Applciations (페로브스카이트 나노결정의 결점 엔지니어링 및 태양전지 응용 기술)

  • Jin, Haedam;Kim, Mi Kyong;Cha, Jeongbeom;Kim, Min
    • Prospectives of Industrial Chemistry
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    • v.24 no.5
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    • pp.30-46
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    • 2021
  • 페로브스카이트 나노결정의 뛰어난 광전기적 특성과 표면 개질 용이성, 그리고 다양한 용액 공정 응용 가능성을 바탕으로 나노결정을 활용한 태양전지 응용 기술에 대한 연구가 폭넓게 진행되고 있다. 나노결정의 표면 및 결점 제어에 대한 화학적 이해와 공학적 제어 기술을 적용하여 다양한 광전소자의 효율을 향상시켜 왔으며, 최근 16.6% 광전효율의 페로브스카이트 나노결정 태양전지가 발표되었다. 나노결정을 태양전지에 활용하기 위해서는 광전특성 뿐만 아니라 연속적인 구동 안정성이 확보되어야 하며, 이를 위해서는 나노결정의 반응성이 높은 표면을 효율적으로 개질해야 한다. 이 총설에서는 페로브스카이트 나노결정의 표면 화학에 대한 기본 이해와 이를 제어하기 위한 리간드 치환 방법, 그리고 나노결정을 태양전지에 적용하기 위한 공학적 접근법에 대한 다양한 연구를 소개하고자 한다.

Detection of localized defects in ball bearing using phase spectrum (위상스펙트럼을 이용한 볼베어링의 국부결함 검출)

  • Yoon, J.H.;Lee, J.M.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.3
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    • pp.63-69
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    • 1996
  • Recently, vibrational signal processing as a tool of machinery diagnosis has been actively studying. In this study, a new scheme for detection and diagnosis of localized defects in ball bearings, using unwrapped phase spectrum of FFT is described. The characteristic phase spectra for such defects shows linearly varying patterns due to the repetitive impact signals generated by localized defects, i.e., one linear line for single defect and various linearly changing shape according to angle between the two defect located points. The effectiveness of this method is confirmed by computer simulation and experiments on bearing with single or double defects at different locations.

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