• Title/Summary/Keyword: cylinder inspection

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Development of automatic inspection system of defects on inner surface of pneumatic cylinder-tubes by electronic endoscope (전자내시경을 활용한 공압실린더 튜브 내면의 결함 자동검사시스템 개발)

  • Lho, Tae-Jung;Koo, Bon-Joo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.6
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    • pp.3376-3382
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    • 2014
  • The system developed inspects automatically defects existing on an inner surface of anodically treated aluminum cylinder-tubes. This system consists of automatic inspection software, and electronic endoscope and a conveyor moving device. By applying the optimal brightness conditions to searching for various defects on the inner surface of cylinder tube, the recognition rate of major defects, such as scratch, oxide and weld line reached 99%. If the present visual inspection process is replaced with the automatic defects inspection system, the physical fatigue of the operator could be reduced and the productivity could be increased. The automatic inspection system developed could also improve the quality of the products.

Field Application of Ultrasonic Inspection System for Stay Welds at Steam Generator of KSNP (한국표준형 원전 증기발생기 Stay 용접부 자동검사시스템 및 현장 검증)

  • Lim, Sa Hoe;Park, Chi Seung;Park, Chul Hoon;Joo, Keum Chong;Noh, Hee Chung;Yoon, Kwang Sik
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.6 no.1
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    • pp.37-42
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    • 2010
  • The stay cylinder weld at the steam generator of Korean Standard Nuclear Power Plants is safety class I component and is subjected to be inspected by the volumetric examination such as ultrasonic method. As accessibility of this area is limited due to the narrow space and high radiation, the existing manual inspection method involves various difficulties. Moreover operators may be exposed to internal contamination by contaminated dust during the surface buffing process to improve the inspection reliability of this area. Recently the new automatic inspection system for stay cylinder welds has been developed. The inspection system basically consists of a driving assembly, data acquisition device and signal processing units. The driving assembly is classified by 1) the scanner for inspecting and buffing the weld, 2) pillars for guiding the scanner and 3) the base frame for loading and supporting pillars. The scanner has 4 sensor modules to inspect in 4 refracted angles and 4 incident directions. These components can be inserted into the skirt of the stay cylinder through the manway hole and assembled easily by one-touch in the skirt. Data acquisition device and signal processing units developed in previous works are also newly upgraded for better processing of data analysis and evaluation. The system has been successfully demonstrated not only in the mock-up but also in the field. In this paper, newly developed inspection system for the stay cylinder weld of the steam generator is introduced and their field applications are discussed.

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The Flow Characteristics around Circular Cylinder of Pressure Interference with Slits (표면압력이 상호 간섭되는 슬릿을 가진 원주의 후류 유동 특성)

  • 부정숙;김진석;류병남
    • Journal of Advanced Marine Engineering and Technology
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    • v.27 no.6
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    • pp.736-744
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    • 2003
  • This study is conducted to investigate aerodynamic forces and wake structures about the pressure interference of a circular cylinder with slits. An experimental investigation of a circular cylinder with slits is carried out in uniform flow in the range of Reynolds number from 8,000 to 32,000 using X-type hot wire. Flow visualization is executed by smoke-wire method to understand the mechanism of these vortex formation process. Inspection in the wake at X/D=5.5 of the cylinder with the slits suggested that a strong vortex-shedding pattern for these cylinders is revealed compare with a circular cylinder without slits. It is found that the rolling up position of shear layer of the cylinder with slits is shorten compare with a circular cylinder without slits.

A Study on the Improvement of Hydrogen Detection Inspection Method of Hydrogen Cylinder on Hydrogen Bus (수소버스 사용 내압용기 수소검출량 검사방법 개선을 위한 연구)

  • Kim, Hyunjun;Weo, Unseok;Jo, Hyunwoo;Lee, Hyeoncheol;Hwang, Taejun;Lee, Hosang;Ryu, Ikhui;Choi, Sookwang;Oh, Youngkyu;Park, Sungwook
    • Journal of Auto-vehicle Safety Association
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    • v.13 no.1
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    • pp.51-56
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    • 2021
  • As hydrogen is classified as an eco-friendly fuel, vehicles using hydrogen fuel are being developed worldwide. Vehicle fuel hydrogen is stored in cylinders at 70 MPa, so there is a high risk of explosion. Therefore, it is important to inspect hydrogen cylinders in used-vehicles. This study was conducted to improve the inspection method of the cylinders currently mounted on used-hydrogen buses. The inspection method is an image analysis method using a camera. Calcaulation algorithm was developed to quantitatively chech the amount of hydrogen leakage by the image method. As a result of adding a contact angle element to the calculation algorithm suggested by the GTR regulation and comparing it with the experimental data of the GTR regulation, the algorithm reliability was 94%, which secured similarity.

Echelon Feeder of Brown Rice for On-line Inspection Using Image Processing (영상처리식 온라인 품위판정을 위한 현미의 정렬공급장치)

  • Kim, Tae-Min;Noh, Sang-Ha
    • Journal of Biosystems Engineering
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    • v.35 no.3
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    • pp.197-205
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    • 2010
  • An automatic echelon feeder of brown rice was presented for quality inspection system using color image processing. A echelon feeder was developed with vibratory feeder and cylindrical indent singulator having oblique light. The vibratory feeder consisted of a hopper, electromagnetic vibrator and multichannel grooves and supply the grain sample to the singulator. The feeding performance such as feed rate, blocking frequency of the channel was dependent on the size of groove and vibration pattern. A cylindrical indent singulator consisted of a rotating cylinder, prisms and a tungsten-halogen light source. It delivered grain kernels under the camera in a echelon form and illuminate the kernels with oblique ray and ambient light. The size of the indents installed on the surface of the rotating cylinder was determined by the dimensions of the paddy and a small triangular prism was placed in each indent to apply $ 20^{\circ}$ oblique light to the grain kernel.

Safety Assessment of Cracked Prestressed concrete Cylinder Pipes (균열손상을 입은 프리스트레스트 콘크리트관의 안전도분석)

  • Kim, Young Jin;Lee, Sang Min;Lee, Ki Seong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.2 no.3
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    • pp.168-175
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    • 1998
  • This study investigated the structural performance of the precast prestressed cylinder pipe having cracked under construction. The finite element formulation of PPC pipe incorporates Asoild elements using SAP90 program and the radial prestress force was transformed into the eqivalent external pressure. The analytical results were compared with the experimental results of full scale tests on PPC pipes subjected to static load. It is shown that the proposed modelling gives a realistic represention of the actual behavior. The analytical procedure is used to calculate the stresses in the PPC pipes and to check the crack opening under various situations such as bedding angle, earth pressure, and earth cover. Finally, the proposed modelling and analytical procedure should be especially usefull for the safety assessment of the PPC pipes under general loading conditions.

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Development of Monitoring RF System on Leakage of Gas Cylinder in Gaseous Fire Extinguishing System (가스계 소화시스템용 소화약제 저장용기 누설 검출 무선 시스템 개발)

  • So, Soo-Hyun;Oh, Ju-Hwan;Cha, Cheol-Woong;Lee, Dae-Kuen
    • Proceedings of the Korea Institute of Fire Science and Engineering Conference
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    • 2008.11a
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    • pp.7-10
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    • 2008
  • In our study, Monitoring RF System in real-time on leakage of gas cylinder is developed. The system is consisted of Pressure Transmitting part, Main Controller and Operating program. The pressure data of gas cylinder are transmitted to the modem of main controller part by RF module of Pressure Transmitting part and the data received through the modem are recorded in real-time and showed the situation of gas cylinder on the PC monitor. Through the test on the case of the artificial pressure-reduction, the detecting performance. of the developed system is conformed.

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Development of Highly Accurate Inspection System for Cylindrical Aluminum Casts with Microscopic Defects

  • Shinji, Ohyama;Hong, Keum-Shik
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.35.3-35
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    • 2001
  • Developed is an optical auto-inspection system to detect some microscopic defects on the Inside surface of the hydraulic automobile brakes at the production line. A small cylindrical detection module with a solid laser source at its center has two rings of optical fibers to separately collect light reflected and scattered from the defects on the surface. The cylindrical brake part rotates with respect to the detection module that will move parallel to the rotational axis of the cylinder. Thus, the optical module can scan the whole inside surface area. The automatic detection of the defects is to compare the intensity distributions ...

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Suggestion for Safety Improvement of Compressed Natural Gas Vehicle (압축천연가스 자동차의 안전성 향상을 위한 제언)

  • Kim, Young-Seob;Park, Kyo-Shik;Kim, Tae-Ok
    • Journal of the Korean Institute of Gas
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    • v.16 no.4
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    • pp.1-7
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    • 2012
  • Systematic safety research by Korea Government has been made to enhance the safety of CNG (compressed natural gas) vehicles since the burst of compressed cylinder of an urban bus in August 9, 2010. This article summarizes some major activities to ensure the safety of CNG vehicles, which covers review of regulation, safety management system including standard of inspection and certification, and training program of inspectors and car mechanics. Specifically, the followings were reviewed; type of CNG cylinder, location of CNG cylinder, material and type of fuel line and vent line, modification of pipeline connection, installation of gas detector, installation of emergency shutdown valve, installation of protecting cover for cylinder, obligations for CNG vehicle filling station. improving periodical inspection, routine test on gas vehicles, training program for engaged in gas vehicles, and designation of safety manager for CNG bus company. This paper suggests how to improve safety of CNG vehicles as a result of review of above mentioned check items.

Development of the High Pressure Hydrogen Gas Cylinder(Type4) for Fuel Cell Vehicle;Design Qualification Tests (연료전지 차량용 고압기체수소 저장용기(Type4)개발;설계검증시험)

  • Yoo, Gye-Hyoung;Ju, Yong-Sun;Heo, Seok-Bong;Jeon, Sang-Jin;Kim, Jong-Lyul;Lee, Jong-Hee
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.11a
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    • pp.193-196
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    • 2007
  • We developed and tested the high pressure hydrogen gas cylinder(type4) for fuel cell vehicle. The working pressure is 350bar. We conducted material tests, production tests and design qualification tests on the developed cylinders according to modified NGV2-2000(hydrogen). The high pressure hydrogen gas cylinder met all the design qualification requirements of ANSI/CSA NGV2-2000 and acquired NGV2 certification from independent inspection agency.

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