• 동력기계공학회지
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• 제20권5호
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• pp.5-13
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• 2016

This study is on wear damage of the material for a molding machine that be used at finally cutting of metal beam made in roll forming process of vehicle bump beam process line. SKD11 steel was used with the material for cutting mold jig. In the cutting mold jig, Ti diffusion heat treatment after vacuum heat treatment was carried out for upgrade of surface hardness and anti-wear. Also, the heat treatments by various methods were performed to compare the wear damage degree against above the existing heat treatment. Wear loss and friction coefficient were obtained from wear test. And, micro Vickers hardness values were compared with damaged parts or not of cutting mold jig. Micro Vickers hardness value appeared higher at the undamaged part by Ti diffusion heat treatment. The micro Vickers hardness well followed a two-parameter Weibull probability distribution.

• 한국정밀공학회지
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• 제15권4호
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• pp.105-110
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• 1998

In this study, statistical and neural network methods were used to recognize the cutting tool states. This system employed the tool dynamometer and cutting force signals which are processed from the tool dynamometer sensor using linear discriminent function. To learn the necessary input/output mapping for turning operation diagnosis, the weights and thresholds of the neural network were adjusted according to the error back propagation method during off-line training. The cutting conditions, cutting force ratios and statistical values(standard deviation, coefficient of variation) attained from the cutting force signals were used as the inputs to the neural network. Through the suggested neural network a cutting tool states may be successfully diagnosed.

• 한국정밀공학회지
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• 제21권6호
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• pp.77-83
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• 2004

Cutting by a high speed laser cutting machine is one of most effective technologies to improve productivity. This paper has studied to obtain the cutting characteristics and optimal cutting conditions in a high speed feeding type laser cutting machine by Tacuchi method in design of experiments. A Lf(34) orthogonal array is adopted to study the effect of adjustment parameter. The adjustment parameters consist of cutting speed, laser power, laser output duty and assistant gas pressure. And the quality feature is selected as surface roughness of sheet metal. Variance analysis is performed in order to evaluate the effect of adjustment parameters on the quality feature of laser cutting process.

• 한국산업정보학회논문지
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• 제6권4호
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• pp.1-5
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• 2001

기존의 대부분 중소기업에서 사용하고 있는 공작기계의 절삭조건 선정방법은 공작기계, 절삭공구, 피삭재의 종류에 따라 절삭기사의 경험 또는 공구 메뉴얼의 권장값을 수작업으로 찾아서 이용하고 있는 실정이어서 절삭가공 비용의 증가가 따르게 되며, 특히 미숙련자가 현장에 배치될 경우는 이 문제는 더욱 일관성에서 멀어지게 된다. 이것은 결과적으로 가격 경쟁력을 약화시키는 요인이 되고 있다. 특히 CNC 공작기계가 주종을 이루는 경우는 NC 프로그래머가 공정계획에 따라 절삭작업공정을 프로그램 할 때 적정한 절삭변수들을 선정해주어야 하는데, 이 부분이 위에서 설명한 것처럼 수작업에 의해 탐색되어야 함으로 변수 선정의 부정확성은 물론 프로그래머에 따라 다르게 선택할 수 있게 되어 일관성이 결여된 선정을 초래하게 된다. 그러므로, 본 연구에서는 NC 프로그래머 또는 공작기계 조작자가 공구 및 피삭재에 대한 전문지식 없이도 적절한 절삭조건을 손쉽고 일관성 있게 찾을 수 있도록 MS 액세스 소프트웨어를 이용한 전자 카탈로그식 절삭변수 선정 시스템을 개발하였다.

• 한국기계가공학회지
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• 제12권5호
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• pp.129-134
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• 2013

Titanium used in industry has been widely applied for aerospace important parts and automobile important parts, etc. because the titanium is higher in strength compared to the steel and light in weight compared to the steel. This study is to investigate the effect of cutting tool cooling method and cutting time on the spindle speed and feed rate of vertical machining center as a parameter to find the rough cutting time in the medium speed cutting machining of the titanium alloy. It is found that the cutting machining heat are increased as the feed rate, cutting time and spindle speed are raised.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2003년도 춘계학술대회 논문집
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• pp.881-884
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• 2003

Owing to governmental regulations and concern regarding the safety of the environment, environmental conscious machining technology has become important in today's manufacturing industries. However, cutting conditions in metal cutting processes must also consider traditional dimensions such as production cost, production time and quality of a final product. The purpose of this study is to determine the cutting conditions in achieving a balanced consideration of productivity and environmental consciousness. The environmental factors such as cutting fluid, toxicity and energy are considered in metal cutting processes. In order to consider the relationship between environmental impacts and machining parameter, two factors of the metal cutting processes in this study are considered: cutting fluid and tool life. The experimental results are provided and discussed.

• 대한안전경영과학회:학술대회논문집
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• 대한안전경영과학회 2000년도 춘계학술대회
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• pp.265-273
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• 2000

A study to analyze and solve problems of polyacetal resin cutting experiment has presented in this paper. We have taken Taguchi's parameter design approach, specifically orthogonal array, and determined the optimal levels of the selected variables through analysis of the experimental results using S/H ratio.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 1997년도 추계학술대회 논문집
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• pp.196-201
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• 1997

The biggest challenge facing today's manufacturing industry is better quality and high productivit. From an economic point of view, productivity is the most important parameter, as high productivity will reduce the cost. However, the customers of today are not only cost concerned, but also quality conscious. So high accuracy levels should also be achieved in the manufacturing process. The aim of this paper is to get a comprehensive understanding of its machinability properties and to investigate the relationship between cutting conditions and surface roughness for Ball End Mill cutting process so as to enhance its practical application.

• 한국기계가공학회지
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• 제10권3호
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• pp.87-93
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• 2011

CNC lathe machining has been widely used for parts machining of vehicles, aircraft, ships, electronics, etc. because cost savings for shortening processing time and increasing productivity are great. In this study, the purpose is to investigate the effect of cooling methods such as oil mist, water-soluble cutting oils on the workpiece surface roughness with the cutting speed, cutting depth, tool nose radius and feed rate of CNC lathe machine as a parameter in the cutting process of the aluminum alloy 2024 which is used a lot recently on aircraft parts. It is found that oil mist is coolant and water-soluble cooled by cutting the experimental conditions, cutting speed and cutting depth without effecting the surface roughness value was constant.

• 한국기계가공학회지
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• 제3권4호
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• pp.56-62
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• 2004

Using NC or CNC machine tool, the unmanned automatic production system has been growing recently in the manufacturing field. Thus it is important to find out the machinability of cutting force, tool wear and surface roughness during the cutting process. It is necessary to find how to estimate the machinability for the effective cutting condition because of problem about cutting power, tool wear, cutting time and precision. This study was planned to discover the relations of tool wear by variations of roughness and derived to correlate the wear with the surface roughness on the cutting parameter(cutting force, flank wear, surface roughness, friction angle, shear angle, slenderness ratio) when the aluminum alloy was cut in turning.