DOI QR코드

DOI QR Code

A study on wear damage of SKD11 steel material for a cutting mold jig

SKD11 절단금형치구용 소재의 마모손상에 관한 연구

  • Nam, Ki-Woo (Department of Materials Science and Engineering, Pukyong National University) ;
  • Kim, Cheol-Su (UR Interdisciplinary Program of Mechanical Engineering, Pukyong National University) ;
  • Ahn, Seok-Hwan (Department of Mechatronics, Jungwon University)
  • 남기우 (부경대학교 재료공학과) ;
  • 김철수 (부경대학교 학연협동기계공학) ;
  • 안석환 (중원대학교 메카트로닉스학과)
  • Received : 2016.02.05
  • Accepted : 2016.09.26
  • Published : 2016.10.31

Abstract

This study is on wear damage of the material for a molding machine that be used at finally cutting of metal beam made in roll forming process of vehicle bump beam process line. SKD11 steel was used with the material for cutting mold jig. In the cutting mold jig, Ti diffusion heat treatment after vacuum heat treatment was carried out for upgrade of surface hardness and anti-wear. Also, the heat treatments by various methods were performed to compare the wear damage degree against above the existing heat treatment. Wear loss and friction coefficient were obtained from wear test. And, micro Vickers hardness values were compared with damaged parts or not of cutting mold jig. Micro Vickers hardness value appeared higher at the undamaged part by Ti diffusion heat treatment. The micro Vickers hardness well followed a two-parameter Weibull probability distribution.

Keywords

References

  1. http://www.swhitech.com/main/
  2. JIS G 4105
  3. W. I. Choi, 2013, Effect of Heat Treatment Conditions on the Stabilization and Wear Resistance in STD 11 Steel, A master's Thesis, Chosun University, Jeonnam, Korea.
  4. J.C. Miranda and A. Ramalho, 2015, "Study of the Effects of Damage Accumulation on War", Wear, Vols. 330-331, pp. 79-84. https://doi.org/10.1016/j.wear.2014.12.023
  5. K. W. Nam and S. H. Ahn, 2012, Fatigue Fracture and Damage Cases of Surface Hardening Treatment Steel, GS Intervision, Seoul, Korea.
  6. A. C. Cohen, 1965, "Maximum Likelihood Estimation in the Weibull Distribution Based on Complete and on Censored Samples", Technometrics, Vol. 7, pp. 579-588. https://doi.org/10.1080/00401706.1965.10490300
  7. W. Weibull, 1951, "A Statistical Distribution Function of Wide Applicability", ASME J. Applied Mech., Vol. 18, pp. 293-297.
  8. J. D. Kim and K. H. Park, 2014, "Effect of Vacuum Heat Treatment and Salt Bath Heat Treatment Conditions on Mechanical Properties of Hot Work Die Steel", Journal of the Korean Society of Mechanical Technology, Vol. 16, No. 2, pp. 1235-1242. https://doi.org/10.17958/ksmt.16.2.201404.1235
  9. K. W. Nam, S. J. Kim and D. S. Kim, 2015, "Weibull Statistical Analysis on Mechanical Properties in $ZrO_2$ with SiC Additive", Transactions of the KSME A, Vol. 39, No. 9, pp. 901-907. https://doi.org/10.3795/KSME-A.2015.39.9.901
  10. G. Straffelini, P. C. Verma, I. Metinoz, R. Ciudin, G. Perricone, and S. Gialanella, 2016, "Wear Behavior of a Low Metallic Friction Material Dry Sliding against a Cast Iron Disc: Role of the Heat-Treatment of the Disc", Wear, Vols. 348-349, No. 15, pp. 10-16. https://doi.org/10.1016/j.wear.2015.11.020
  11. X. Huang, I. Etsion, and T. Shao, 2015, "Effects of Elastic Modulus Mismatch between Coating and Substrate on the Friction and Wear Properties of TiN and TiAlN Coating Systems", Wear, Vols. 338-339, No. 15, pp. 54-61. https://doi.org/10.1016/j.wear.2015.05.016
  12. H. Puls, F. Klocke and D. Lung, 2014, "Experimental Investigation on Friction under Metal Cutting Conditions", Wear, Vol. 310, Issues 1-2, 15, pp. 63-71. https://doi.org/10.1016/j.wear.2013.12.020
  13. K. T. Kim and Y. S. Kim, 2007, "Effects of Counterpart Materials on Wear Behavior of Thermally Sprayed Ni-based Self-flux Alloy Coatings", Journal of The Korean Society for Power System Engineering, Vol. 11, No. 4, pp. 92-97.
  14. H. J. Kim, J. D. Kim, S. W. Koh and Y. S. Kim, 2009, "Impact and Wear Behavior of Side Plate of FRP Ship", Journal of The Korean Society for Power System Engineering, Vol. 13, No. 6, pp. 123-128.
  15. J. Hol, M.V. Cid Alfaro, M. B. de Rooij and T. Meindersd, 2012, "Advanced Friction Modeling for Sheet Metal Forming", Wear, Vols. 286-287, pp. 66-78. https://doi.org/10.1016/j.wear.2011.04.004
  16. D. K. Kim, K. R. Cho, S. E. Park, K. H. Lee, Y. H. Moon and M. Y. Lee, 2010, "The Study of Manufacturing Technology for Front Bumper Beam with Roll Fortming Process", Proceeding of The Korean Society for Technology of Plasticity Conference 2010, pp. 282-285.
  17. L. H. Chiu, C. H. Wu and H. Chang, 2002, "Wear Behavior of Nitrocarburized JIS SKD61 Tool Steel", Wear, Vol. 253, Issues 7-8, pp. 778-786. https://doi.org/10.1016/S0043-1648(02)00115-1