• Title/Summary/Keyword: crushed stone powder

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Presumption of Optimum Concrete Elastic Modulus according to Content of Crushed Stone Powder (폐석분 함유율에 따른 최적의 콘크리트 탄성계수 추정)

  • Park Do-Kyong;Yang Keek-Young
    • Journal of the Korea Institute of Building Construction
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    • v.6 no.1 s.19
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    • pp.101-107
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    • 2006
  • While a Study with regard to the measurement on Concrete Strength and the Change of Drying Shrinkage in accordace with Content Ratio of Crushed Stone Powder, it is being analyzed as the result that the strength according to Content Ratio of crushed Stone Powder is somewhat lowering. Accordingly, it is the real situation that the Concrete mixed with Crushed Stone Powder is utilized for non-structural material, not for the structural material. Therefore, this Research willing to furnish the suitable utilizing scheme for construction site as well as practical life by means of conduct the experiment on both Concrete Pressure Strength according to mixture with Crushed Stone Powder and Elastic Modulus, it also presumes the optimum Elastic Modulus Equation after analysis of comparison with common concrete strength. As the result of the experiment, in case of the Content Ratio of Crushed Stone Powder is less than 5%, it did not display a big difference in its both strength and matter-property compare with common concrete. In case of Elastic Modulus, when the Pressure Strength is 50% and 40% respectively, the Elastic Modulus Equation accords very well with the provided condition of Quadratic function, and as the result of the Presumption on Elastic Modulus according to Content of Crushed Stone Powder, in case the Pressure Strength is 50%, Elastic Modulus Equation showed that Error Ratio of Cubic function is at degree of 0.0005%, in case the Pressure Strength is 40%, Elastic Modulus Equation was accorded well with the value of the experimental data likely as the Error Ratio of Cubic function is at the degree around 0.0034%, respectively.

Applicability of Stone Powder Sludge as a Substitute Material for Quartz Sand in Autoclaved Aerated Concrete

  • Kim, Jin-Man;Choi, Se-Jin;Jeong, Ji-Yong
    • Journal of the Korea Institute of Building Construction
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    • v.17 no.1
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    • pp.111-117
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    • 2017
  • Stone powder sludge is a byproduct of the crushed aggregate industry, and most of it is dumped with soil in landfills. The disposal of stone powder sludge presents a major environmental problem. This paper investigates the effects of stone powder sludge on the fluidity, density, strength and micro-structure properties of AAC(autoclaved aerated concrete) samples. Stone powder sludge was obtained from a crushed aggregate factory in order to investigate its applicability as a substitute for quartz sand in AAC. To determine the properties of the AAC samples produced with stone powder sludge, specimens containing different foam ratios were produced. Flow value, density, compressive strength, tensile strength and flexural strength of the samples were tested, and X-ray diffraction (XRD) was performed. The test results indicated that the compressive strength of AAC specimens (F120) with stone powder sludge was higher than that of AAC specimens (Q120) with quartz sand for same foam ratio of 120%. For all XRD diagrams, a higher number of tobermorite peaks was shown for the F120 sample than for the Q120 sample, which may explain the slightly higher strength gain in the F120 sample.

A Study on Chloride Diffusion in Concrete Containing Lightweight Aggregate Using Crushed Stone-powder (폐석분을 활용한 경량골재 콘크리트의 염화물 확산에 관한 연구)

  • Lee, Dae-Hyuk;Jee, NamYong;Kim, Jae-Hun;Jeong, Yong;Shin, Jae-Kyung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2009.11a
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    • pp.127-131
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    • 2009
  • The purpose of this study is to provide fundamental data on chloride diffusion from lightweight aggregate concrete by utilizing crushed stone-powder. Accordingly, the study performed experiments using concrete aggregates of Crushed Aggregate (CG), Single-sized Lightweight Aggregate (SLG), Continuous Graded Lightweight Aggregate (CLG), and using water-binder ratio of 0.4, 0.5, 0.6, and using binder of FA and BFS. The chloride diffusion coefficient is calculated after experiment based on NT BUILD 492. Diffusion coefficient of SLG and CLG were little bit higher than CG Concrete, but the difference is meaningless. Also, chloride diffusion coefficient indicates that it is highly affected by water-binder ratio, and it decreases with the decrease in water-binder ratio. The admixture substitution indicates decrease only with water-binder ratio of 0.4 for FA15% case, but admixture substitution indicates decrease with all levels of ratio for FA10 + BFS20% which means more appropriate. According to the analysis result of chloride diffusion from lightweight aggregate concrete, crushed stone-powder utilized lightweight aggregate concrete indicates higher chloride diffusion coefficient than CG concrete, which is not a significant difference, and can improve resistance through water-binder ratio and admixture substitution.

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The Study on High Performance of Offshore Concrete Using Crushed Stone Fines (쇄석미분말을 사용한 해양콘크리트의 고성능화에 관한 연구)

  • Chang, Chun-Ho;Jung, Yong-Wook
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.15 no.2
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    • pp.135-142
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    • 2009
  • This study investigates the characteristic properties of strength, flowability, durability and drying shrinkage to control strength and to reduce heat of hydration of high performance concrete using crushed stone fines. According to the experimental results, when crushed stone fines are increased every 10%, $10{\sim}15%$ of compressive strength is decreased and flowability of high performance concrete is effectively improved due to the decrease of modulus of deformation and confined water ratio. When crushed stone fines are replaced every 10%, $4^{\circ}C$ of the highest adiabatic temperature rise is decreased by reducing the unit cement. However, 5% of drying shrinkage is increased in the same condition In the meantime, durability of high performance concrete is excellent, having over 100% of good relative dynamic modulus of elasticity due to fineness of formation mused by the increase of the unit powder content and the improvement of flowability, without regard to the replacement of crushed stone fines. Therefore, It can be said that the usage of crushed stone fines can control the strength of high performance concrete by replacement and reduce heat of hydration.

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A Study on the Variation of Physical Properties on the Secondary Product of Cement by Using Crushed Stone Powder (폐석분을 사용한 시멘트 2차 제품의 물리적 특성에 관한 연구)

  • Park, Ji-Sun;Lee, Sea-Hyun;Song, Hun
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.6 no.4
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    • pp.103-111
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    • 2012
  • One of the basic physical properties of the hardened cement paste, the rigidity, is deteriorated during concrete matrix forming, depending on the replacement rate of the crushed stone powder, and due to drying shrinkage. Therefore, the concrete containing crushed stone powder has been limitedly used as non-structural construction material. To improve these disadvantages, a hydrothermal reaction employing method can be considered. High-temperature and high-pressure water is involved in the hydrothermal reaction in the mixing with specific materials. The rigidity improving mechanism is related to the synthesis of calcium silicate. The calcium silicate is produced through reaction between calcium compounds and the silicic acid. Various kinds of calcium silicate can be produced depending on the CaO/$SiO_2$ mole ratio, the temperature of the hydrothermal synthesis, the pressure, and the reaction time. The product of the synthesis mechanism, tobermorite crystal, plays a pivotal role for the rigidity reinforcement. The crushed stone powder, analyzed in this study, contains 50 to 60% of $SiO_2$ and 10 to 20% $Al_2O_3$. The composite rate is appropriate to create the tobermorite crystal through formation of hardened cement matrix under the hydrothermal synthetic conditions and with the CaO in the cement. Moreover, further reinforcement was promoted using the property of material under the identical density through promoting the formation of tobermorite crystal.

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Properties of the Super Flowing Concrete Using Crushed Stone Fines (쇄석분을 사용한 초유동콘크리트의 특성에 관한 연구)

  • 이승한;정용욱
    • Journal of the Korea Concrete Institute
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    • v.13 no.5
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    • pp.476-483
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    • 2001
  • 초유동콘크리트는 유동성 증진 및 충전성 향상을 위해 단위분체량을 크게하기 때문에 콘크리트의 고강도화와 수화발열량을 증가시키는 문제점을 가지고 있다. 이에 본 연구는 초유동콘크리트의 강도조절과 수화열 저감을 위해 쇄석분을 이용하여 초유동콘크리트의 강도, 유동성, 내구성능 및 건조수축 특성을 검토하였다. 실험결과 쇄석분은 치환율 10% 증가시마다 무치환시의 압축강도를 약 10~15%씩 감소시키며, 변형계수와 물구속비를 감소시켜 초유동콘크리트의 유동성 향상에 효과적이다. 또한 초유동콘크리트에서 쇄석분 10%치환시 마다 단위시멘트량 감소에 따른 최고 단열온도상승량을 약 4$^{\circ}C$씩 감소시켰다. 반면 건조수축량은 10%치환시 마다 약 5%증가시켰다. 한편 초유동콘크리트의 내구성능은 단위분체량과 유동성향상에 따른 조직의 치밀화로 쇄석분 치환에 관계없이 상대동탄성계수 90%이상으로 우수하게 나타났다. 이와 같이 분체로서 쇄석분 사용은 치환량에 따른 초유동콘크리트의 강도조절이 가능하며 수화발열량을 저감시킬 수 있다. ^ x Super flowing concrete causes high strength and the increase of heat of hydration because of the big unit powder content of concrete to increase flowability and to improve compact of concrete. Therefore, this study investigates the characteristic properties of strength, flowability, durability and drying shrinkage to control strength and to reduce heat of hydration of super flowing concrete using crushed stone fines. According to the experimental results, when crushed stone fines are increased every 10%, 10~15% of compressive strength is decreased and flowability of super flowing concrete is effectively improved due to the decrease of modulus of deformation and confined water ratio. When crushed stone fines are replaced every 10%, 4$^{\circ}C$ of the highest adiabatic temperature rise is decreased by reducing the unit cement. However, 5% of drying shrinkage is increased in the same condition. In the meantime, durability of super flowing concrete is excellent, having over 90 % of good relative dynamic modulus of elasticity due to fineness of formation caused by the increase of the unit powder content and the improvement of flowability, without regard to the replacement of crushed stone fines. Therefore, it can be said that the usage of crushed stone fines can control the strength of super flowing concrete by replacement and reduce heat of hydration.

Use of Stone Powder Sludge in Fly Ash-Based Geopolymer

  • Choi, Se-Jin
    • Architectural research
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    • v.12 no.1
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    • pp.49-55
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    • 2010
  • Stone powder sludge is a by-product of the manufacturing process of crushed sand. Most of it is dumped with soil in landfills, and the disposal of stone powder sludge causes a major environmental problem. This paper investigates the applicability of stone powder sludge in fly ashbased geopolymer. For this, stone powder sludge was used to replace fly ash at a replacement ratio of 50% and 100% by weight. The compressive strength of the samples was measured and scanning electron microscopy/ energy dispersive spectroscopy (SEM/EDS) analysis and X-ray diffraction (XRD) were performed. The test results indicated that the optimum level of the alkali activator ratio ($Na_2SiO_3$/NaOH) for fly ash-based geopolymer using stone powder sludge was 1.5. The strength development is closely related to the NaOH solution concentration. In addition, the compressive strength of the sample cured at $25^{\circ}C$ was significantly improved between 7 days and 28 days, even though the strength of the sample showed the lowest value at 7 days. Microscopy results indicated that a higher proportion of unreacted fly ash spheres remained in the sample with 5M NaOH, and some pores on the surface of the sample were observed.

A Flexural Strength Properties of Extruding Concrete Panel Using Stone Powder Sludge (석분슬러지를 이용한 압출성형 콘크리트 패널의 휨강도 특성)

  • Choi Hun-Gug;Jung Eun-Hye;Kawg Eun-Gu;Kang Cheol;Seo Jung-Pil;Kim Jin-Man
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2006.05a
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    • pp.115-118
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    • 2006
  • Nowadays the using of concrete is generalized, and construction material is demanded to be lightweight according to increasing the height and capacity of buildings. Therefore, it needs to develop the products having the great quality and various performance. Extruding concrete panel made of cement, silica source, and fiber, and it is a good lightweight concrete material in durability and thermostable. The silica of important ingredient is natural material with hish SiO2 contents and difficult in supply because of conservation of environment. On the other hand, the stone powder sludge discharged about 20-30% at making process of crushed fine aggregate and it is wasted. The stone powder sludge is valuable instead of silica ole because the stone powder sludge includes water of about 20-60%, SiO2 of about 64% and it has fine particles. This experiment is on the properties of extruding concrete panel using the stone powder sludge use instead of silica. From this experiment, we find that it is possible to replace the silica as stone power sludge up to 50%,

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Shrinkage and Creep of Recycled Aggregate Concrete Using Pozzolanic Materials (포졸란 재료를 사용한 재생골재 콘크리트의 건조수축 및 크리프)

  • 문대중;임남웅;김양배
    • Proceedings of the Korea Concrete Institute Conference
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    • 2002.05a
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    • pp.637-642
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    • 2002
  • In this study, the experiments of recycled aggregate concrete with fly ash and special blended slag powder or diatom calcined at 650$\circ$ were performed on compressive strength, shrinkage and creep. The compressive strength of concrete with recycled aggregate and pozzolanic materials were higher than that of concrete with crushed stone and OPC. On the other hand, the shrinkage and creep of concrete with recycled aggregate and pozzolanic materials was smaller than that of concrete with crushed stone and OPC. Futhermore, the shrinkage and creep of recycled aggregate concrete with fly ash and special blended slag powder was a little decreased that of recycled aggregate concrete with fly ash and diatom. Relationship between compressive strength and creep coefficient was shown to the linear relation like as $\sigma$$_{c}$= -30CF+404.4.

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The Quality Characteristics of Artificial Aggregate using Concrete Sludge (콘크리트 슬러지를 이용한 인공골재 의 품질특성)

  • 고대형;이정재;문경주;소양섭
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.05a
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    • pp.269-274
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    • 2001
  • The purpose of this study is to evaluate basic properties of artificial aggregate using concrete sludge according to mixing ratio. Cement, waste phosphogypsum and Powder of blast furnace slag are used with binder of artificial aggregate. Specific gravity, absorption are tested for basic property, and impacting, abrasion and crushing tests are done for characteristics of strength on the aggregate, including comparison with crushed stone. Bry specific gravity was ranged about 1.16 to 1.30 the test result of the aggregates and shape is round In the result of tests, it is concluded that qualities of the aggregates using concrete sludge are slightly lower than crushed stone but it is similiar with sintering artificial lightweight aggregate in high temperature.

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