• Title/Summary/Keyword: crack defect

Search Result 293, Processing Time 0.023 seconds

Influence of Heat-Treatment on the Adhesive Strength between a Micro-Sized Bonded Component and a Silicon Substrate under Bend and Shear Loading Conditions

  • Ishiyama, Chiemi
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.32 no.2
    • /
    • pp.122-130
    • /
    • 2012
  • Adhesive bend and shear tests of micro-sized bonded component have been performed to clarify the relationship between effects of heat-treatment on the adhesive strength and the bonded specimen shape using Weibull analysis. Multiple micro-sized SU-8 columns with four different diameters were fabricated on a Si substrate under the same fabrication condition. Heat-treatment can improve both of the adhesive bend and shear strength. The improvement rate of the adhesive shear strength is much larger than that of the adhesive bend strength, because the residual stress, which must change by heat-treatment, should effect more strongly on the shear loading. In case of bend type test, the adhesive bend strength in the smaller diameters (50 and $75\;{\mu}m$) widely vary, because the critical size of the natural defect (micro-crack) should vary more widely in the smaller diameters. In contrast, in case of shear type test, the adhesive shear strengths in each diameter of the columns little vary. This suggests that the size of the natural defects may not strongly influence on the adhesive shear strength. All the result suggests that both of the adhesive bend and shear strengths should be complicatedly affected by heat-treatment and the bonded columnar diameter.

Acoustic Emission Source Location and Material Characterization Evaluation of Fiberboards (목재 섬유판의 음향방출 위치표정과 재료 특성 평가)

  • Ro Sing-Nam;Park Ik-Keum;Sen Seong-Won;Kim Yong-Kwon
    • Transactions of the Korean Society of Machine Tool Engineers
    • /
    • v.14 no.3
    • /
    • pp.96-102
    • /
    • 2005
  • Acoustic Emission(AE) technique has been applied to not only material characterization evaluation but also on-line monitoring of the structural integrity. The AE source location technique is very important to identify the source, such as crack, leak detection. Since the AE waveforms obtained from sensors are very difficult to distinguish the defect signals, therefore, it is necessary to consider the signal analysis of the transient wave-form. In this study, we have divided the region of interest into a set finite elements, and calculated the arrival time differences between sensors by using the velocities at every degree from 0 to 90. A new technique for the source location of acoustic emission in fiberboard plates has been studied by introducing Wavelet Transform(WT) do-noising technique. WT is a powerful tool for processing transient signals with temporally varying spectra. If the WT de-noising was employed, we could successfully filter out the errors of source location in fiberboard plates by arrival time difference method. The accuracy of source location appeared to be significantly improved.

Research Advances on Tension Buckling Behaviour of Aerospace Structures: A Review

  • Datta, Prosun Kumar;Biswas, Sauvik
    • International Journal of Aeronautical and Space Sciences
    • /
    • v.12 no.1
    • /
    • pp.1-15
    • /
    • 2011
  • This paper reviews most of the research done in the field of tensile buckling characteristics pertaining to aerospace structural elements with special attention to local buckling and parametric excitation due to periodic loading on plate and shell elements. The concepts of buckling in aerospace structures appear as the result of the application of a global compressive applied load or shear load. A less usual situation is the case, in which a global tensile stress creates buckling instability and the formation of complex spatial buckling pattern. In contrast to the case of a pure compression or shear load, here the applied macroscopic load has no compressive component and is thus globally stabilizing. The instability stems from a local compressive stress induced by the presence of a defect, such as a crack or a hole, due to partial or non-uniform applied load at the far end. This is referred to as tensile buckling. This paper discusses all aspects of tensile buckling, theoretical and experimental. Its far reaching applications causing local instability in aerospace structural components are discussed. The important effects on dynamic stability behaviour under locally induced periodic compression have been identified and influences of various parameters are discussed. Experimental results on simple and combination resonance characteristics on plate structures due to tensile buckling effects are elaborated.

Numerical Fracture Mechanics Evaluation on Surface Cracks in a Spherical Oxygen Holder (구형 산소용기 내 표면균열에 대한 수치파괴역학 평가)

  • Cho, Doo-Ho;Kim, Jong-Min;Chang, Yoon-Suk;Choi, Jae-Boong;Kim, Young-Jin;Han, Sang-In
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.33 no.11
    • /
    • pp.1187-1194
    • /
    • 2009
  • During the last decade, possibility of flaw occurrences has been rapidly increased world-widely as the increase of operating times of petro-chemical facilities. For instance, from a recent in-service inspection, three different sized surface cracks were detected in welding parts of a spherical oxygen holder in Korea. While API579 code provides corresponding engineering assessment procedures to determine crack driving forces, in the present work, numerical analyses are carried out for the cracked oxygen holder to investigate effects of complex geometry, analysis model and residual stress. With regard to the detailed finite element analysis, stress intensity factors are determined from both the full three-dimensional model and equivalent plate model. Also, as an alternative, stress intensity factors are calculated for equivalent plate model by employing the noted influence stress function technique. Finally, parametric structural integrity evaluation of the cracked oxygen holder is conducted in use of failure assessment diagram method, J/T method and DPFAD method. Effects of the geometry and so forth are examined and key findings from the simulations are fully discussed, which enables to determine practical safety margins of spherical components containing a defect.

A Study on Weld Defect and Their Alternatives during Lap Welding of AZ31B Magnesium Alloy by Pulsed Nd: YAG Laser (Nd:YAG 펄스 레이저를 이용한 AZ31B 마그네슘 합금의 겹치기 용접에서 발생하는 용접결함과 그 대책에 대한 연구)

  • Kim, Jong-Do;Lee, Jung-Han;Kim, Young-Sik
    • Journal of Welding and Joining
    • /
    • v.29 no.3
    • /
    • pp.82-88
    • /
    • 2011
  • With a tendency for the application of thin magnesium alloy plates in portable electronic equipment such as cell phone and notebook PC, there is a requirement to develop a welding technology for the lap welding of these thin magnesium alloy. This paper presents the single pulsed laser welding of AZ31B magnesium alloy. The effects of fiber types and parameters such as peak power and pulse width on laser weldability were investigated. The results show that weld defects, especially solidification crack, were always generated in the weld. These defects couldn't be controlled by the simple square pulse, but could be improved through the application of variable pulse. It is because that variable pulse has effect of solidification delay by dropping peak power gradually.

New Engineering Method for Non-Linear Fracture Mechanics Analysis Enhanced Reference Stress Method (비선형 파괴역학 해석을 위한 새로운 기법: 개선된 참조 응력법)

  • Kim, Yun-Jae;Kim, Young-Jin
    • Proceedings of the KSME Conference
    • /
    • 2001.06a
    • /
    • pp.17-25
    • /
    • 2001
  • This paper briefly describes the new engineering method, called the enhanced reference stress method, to estimate J (or $C^*$) for non-linear fracture mechanics analysis of defective components, recently proposed by authors. The proposed method offers significant advantages over existing methods in terms of its accuracy, simplicity and robustness. Examples of application of the proposed method to typical piping integrity problems such as through-wall cracked pipes under combined loading, and surface cracked pipes under internal pressure and bending are given. Excellent agreements between the FE J and $C^*$ results and those of the proposed method provide sufficient confidence in the use of the proposed method. One notable point is that the proposed method can be used to estimate J (or $C^*$) along the crack front of surface cracks. Moreover simplicity of the proposed method makes it easy to extend to more complex problems. Thus the proposed method is attractive to assess the significance of defects under practical situations.

  • PDF

Crack Detection and Sorting of Eggs by Image Processing (영상처리에 의한 계란의 파란 검출 및 선별)

  • Cho, H.K.;Kwon, Y.;Cho, S.K.
    • Korean Journal of Poultry Science
    • /
    • v.22 no.4
    • /
    • pp.233-238
    • /
    • 1995
  • A computer vision system was built to generate images of a single, stationary egg. This system includes a CGD camera, a frame grabber, and incandescent back lighting system. Image processing algorithms were developed to inspect egg shell and to sort eggs. Those values of both gray level and area of dark spots in the egg image were used as criteria to detect holes in egg and those values of both area and roundness of dark spots in the egg image were used to detect cracks in egg. For a sample of 300 eggs, this system was able to correctly analyze an egg for the presence of a defect 97.5% of the time. The weights of eggs were found to be linear to both the projected area and the perimeter of eggs viewed from above. Those two values were used as criteria to sort eggs. The coefficients of determination(r$^2$) for the regression equations between weights and those two values were 0.967 and 0.972 in the two sets of experiment. Accuracies in grading were found to be 95.6% and 96.7% as compared with results from sizing by electronic weight scale.

  • PDF

Fracture Mechanism of Gas Turbine Compressor Blades in a Combined Cycle Power Plant (복합화력발전소 가스터빈 압축기 블레이드에 대한 손상원인 고찰)

  • Yang, Kyeong-Hyeon;Song, Oh-Seop;Cho, Cheul-Whan;Yun, Wan-No;Jung, Nam-Geun
    • Transactions of the Korean Society for Noise and Vibration Engineering
    • /
    • v.20 no.11
    • /
    • pp.1025-1032
    • /
    • 2010
  • Gas turbine compressor blades used in a combined cycle power plant are possibly damaged and fractured during their operation. There are two possible causes of the failure of compressor blades; one is a defect of material quality which can be detected through some microscopic inspections for the fracture section, the other is high cycle fatigue problem caused by vibration and can be diagnosed by carrying out dynamic characteristics analysis for the blades. In this paper, in order to determine the cause of the failure of compressor blades in a combined cycle power plant, examination of the fracture section and the propagation mechanism of the crack via stress analysis are performed. Dynamic characteristics analysis via FRF estimation is also performed to identify the cause of failure.

Quality Inspection and Sorting in Eggs by Machine Vision

  • Cho, Han-Keun;Yang Kwon
    • Proceedings of the Korean Society for Agricultural Machinery Conference
    • /
    • 1996.06c
    • /
    • pp.834-841
    • /
    • 1996
  • Egg production in Korea is becoming automated with a large scale farm. Although many operations in egg production have been and cracks are regraded as a critical problem. A computer vision system was built to generate images of a single , stationary egg. This system includes a CCD camera, a frame grabber board, a personal computer (IBM PC AT 486) and an incandescent back lighting system. Image processing algorithms were developed to inspect egg shell and to sort eggs. Those values of both gray level and area of dark spots in the egg image were used as criteria to detect holes in egg and those values of both area and roundness of dark spots in the egg and those values of both area and roundness of dark spots in the egg image were used to detect cracks in egg. Fro a sample of 300 eggs. this system was able to correctly analyze an egg for the presence of a defect 97.5% of the time. The weights of eggs were found to be linear to both the projected area and the perimeter of eggs v ewed from above. Those two values were used as criteria to sort eggs. Accuracy in grading was found to be 96.7% as compared with results from weight by electronic scale.

  • PDF

Repair method application for micro-cracks of less than 0.3 mm width in residential apartment buildings (공동주택에 발생되는 0.3mm미만 미세균열의 보수공법 적용을 위한 근거 마련 기초연구)

  • Park, So-Young;Yoo, Jae-Yong;Kim, Soo-Yeon;Oh, Sang-Keun
    • Proceedings of the Korean Institute of Building Construction Conference
    • /
    • 2018.05a
    • /
    • pp.105-106
    • /
    • 2018
  • Cracks are typical defects that occur in concrete structures. When cracks occur in the structure, durability reduction, concrete neutralization, and steel corrosion cause functional safety problems. In order to prevent such cracks, surface repair method is performed for cracks smaller than 0.3 mm and rechargeable method is performed for cracks larger than 0.3 mm. However, even if it is applied by the surface repair method at less than 0.3 mm, re-leakage cracks continue to occur. Recently, the Supreme Court ruled that the rechargeable method should be applied to cracks less than 0.3mm in order to reduce the occurrence of defects. However, it was considered that the repair fees were too high relative to the observed defect rate, resulting in a necessitation of modifying the existing construction analysis administration standards. This study analyzes the differences in the subjective views on the durability degradation with regards to surface repair methods in concrete structures.

  • PDF