• Title/Summary/Keyword: corrosion of rebar

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Monitoring corrosion of reinforced concrete beams in a chloride containing environment under different loading levels

  • Wei, Aifang;Wang, Ying;Tan, Mike Y.J.
    • Structural Monitoring and Maintenance
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    • v.2 no.3
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    • pp.253-267
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    • 2015
  • Corrosion has significant adverse effects on the durability of reinforced concrete (RC) structures, especially those exposed to a marine environment and subjected to mechanical stress, such as bridges, jetties, piers and wharfs. Previous studies have been carried out to investigate the corrosion behaviour of steel rebar in various concrete structures, however, few studies have focused on the corrosion monitoring of RC structures that are subjected to both mechanical stress and environmental effects. This paper presents an exploratory study on the development of corrosion monitoring and detection techniques for RC structures under the combined effects of external loadings and corrosive media. Four RC beams were tested in 3% NaCl solutions under different levels of point loads. Corrosion processes occurring on steel bars under different loads and under alternative wetting - drying cycle conditions were monitored. Electrochemical and microscopic methods were utilised to measure corrosion potentials of steel bars; to monitor galvanic currents flowing between different steel bars in each beam; and to observe corrosion patterns, respectively. The results indicated that steel corrosion in RC beams was affected by local stress. The point load caused the increase of galvanic currents, corrosion rates and corrosion areas. Pitting corrosion was found to be the main form of corrosion on the surface of the steel bars for most of the beams, probably due to the local concentration of chloride ions. In addition, visual observation of the samples confirmed that the localities of corrosion were related to the locations of steel bars in beams. It was also demonstrated that electrochemical devices are useful for the detection of RC beam corrosion.

EIS monitoring on corroded reinforcing steel in cement mortar after calcium electro-deposition treatment (칼슘 전착처리 후, 시멘트 모르타르 속 철근의 부식속도에 대한 EIS 모니터링)

  • Kim, Je-Kyoung;Kee, Seong-Hoon;Yee, Jurng-Jae
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.23 no.7
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    • pp.1-8
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    • 2019
  • The primary purposes of this study are to understand a fundamental effects of electro-deposition on reinforcing steel in saturated Ca(OH)2 electrolyte, and evaluate the corrosion rates of rebars under cyclic 3wt.%NaCl immersion and dry corrosion environment. The three cement mortar specimens with cover thickness 5, 10 and 30mm, were prepared in the experiment. To monitor the corrosion rates of rebars in mortar, the three cement mortar specimens were exposed to 110 wet-drying cycles(8-hour-immersion in 3wt.%NaCl and 16-hour-drying in a room temperature) in the laboratory. During the wet-dry cycles, the polarization resistance, Rp, and solution resistance, Rs, were continuously measured. The instantaneous corrosion rates of rebars on the effect of electro-depositing with sat. Ca(OH)2 electrolyte were estimated from obtained R-1p and degrees of wetness were estimated from Rs values. From the experimental results, the corrosion rates of rebars were greatly accelerated by wet/dry cycles. During the mortars exposed to drying condition, the large increases in the corrosion rates were showed at all rebar surfaces in three mortar specimen, attributed from the accelerated reduction rates of dissolved oxygen in drying process. However, the corrosion rates on rebar surface electrochemically deposited with sat. Ca(OH)2 electrolyte showed the clear decreases, caused by calcium deposits in the porous rust layer.

A Study on Reducing the Corrosion of Steel Rebar Embedded in Concrete using Various Materials of Coating (다양한 코팅재를 이용한 콘크리트 중 철근의 부식 억제에 관한 연구)

  • Song, Il-Hyun;Lee, Yong-Soo;Ryou, Jae-Suk
    • Proceedings of the Korea Concrete Institute Conference
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    • 2010.05a
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    • pp.179-180
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    • 2010
  • The literature of present study was performed with content of chloride by total 6 level. After casting, and then, to measure the results of corrosion in a quick time used accelerated method of corrosion during 20 weeks. Both Galvanic and Half-cell for 20 weeks was used to model the initial time to corrosion, and then current of corrosion was measured by using Linear polarization at the end of cycling. The processing of steel used in concrete is same way as the case of mortar and also the initial time of corrosion was measured.

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Corrosion Measurement Method Using Thermographical Information (열화상 정보를 이용한 부식률 예측기법)

  • Yun, Ju-Young;Chung, Lan;Roh, Young-Sook
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.2
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    • pp.142-147
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    • 2007
  • In order to measure corrosion level of steel reinforcement rebar which is inside reinforced concrete structure, infrared thermographic technique was employed. Experimental test parameters were four different ambient temperatures and various levels of corrosion states (0, 1, 3, 5, 7 and 10% of weight loss). After analysis of temperature distributions of concrete surface, the amount of heat flux from the concrete surface is directly proportional to the corrosion level which is inside of concrete.

Corrosion Performance of Al and Zn Coatings Deposited by Arc Thermal Spray Process in 3.5 wt.% NaCl-Contaminated Concrete Pore Solution (3.5wt.% NaCl로 오염된 콘크리트 기공 용액에서 아크 용사 공정에 의해 부착된 Al 및 Zn 코팅의 부식 성능)

  • Singh, Jitendra Kumar;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.05a
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    • pp.59-60
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    • 2023
  • The corrosion of steel rebar embedded in the coastal areas is corroding once the chloride ions ingress through the pores of the concrete. Therefore, in the present study, a 100 ㎛ thick Al and Zn coating was deposited by an arc thermal spray process onto the steel. The corrosion studies of these deposited coatings were assessed in 3.5 wt.% NaCl contaminated concrete pore (CP) solution with immersion periods. The results show that the Al coating is more corrosion resistance compared to the Zn coating attributed to the formation of gibbsite (γ-Al(OH)3) whereas Zn coating exhibits Zn(OH)2 onto the coating surface as passive layer. The Zn(OH)2 is readily soluble in an alkaline solution. Alternatively, γ-Al(OH)3 on the Al coating surface is less solubility in the alkaline pH, which further provides barrier protection against corrosion.

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Performance indicator of the atmospheric corrosion monitor and concrete corrosion sensors in Kuwait field research station

  • Husain, A.;Al-Bahar, Suad Kh.;Salam, Safaa A. Abdul
    • Smart Structures and Systems
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    • v.17 no.6
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    • pp.981-994
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    • 2016
  • Two field research stations based upon atmospheric corrosivity monitoring combined with reinforced concrete corrosion rate sensors have been established in Kuwait. This was established for the purpose of remote monitoring of building materials performance for concrete under Kuwait atmospheric environment. The two field research sites for concrete have been based upon an outcome from a research investigation intended for monitoring the atmospheric corrosivity from weathering station distributed in eight areas, and in different regions in Kuwait. Data on corrosivity measurements are essential for the development of specification of an optimized corrosion resistance system for reinforced concrete manufactured products. This study aims to optimize, characterize, and utilize long-term concrete structural health monitoring through on line corrosion measurement and to determine the feasibility and viability of the integrated anode ladder corrosion sensors embedded in concrete. The atmospheric corrosivity categories supported with GSM remote data acquisition system from eight corrosion monitoring stations at different regions in Kuwait are being classified according to standard ISO 9223. The two nominated field sites where based upon time of wetness and bimetallic corrosion rate from atmospheric data where metals and rebar's concrete are likely to be used. Eight concrete blocks with embeddable anodic ladder corrosion sensors were placed in the atmospheric zone adjacent to the sea shore at KISR site. The anodic ladder corrosion rate sensors for concrete were installed to provide an early warning system on prediction of the corrosion propagation and on developing new insights on the long-term durability performance and repair of concrete structures to lower labor cost. The results show the atmospheric corrosivity data of the environment and the feasibility of data retrieval of the corrosion potential of concrete from the embeddable sets of anodic ladder corrosion sensors.

A Study on the Bond Strength of Coated Rebar in Concrete (콘크리트중 코팅철근의 부착응력에 대한 기초적 연구)

  • 문한영;김성수;류재석;김성섭
    • Proceedings of the Korea Concrete Institute Conference
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    • 1996.10a
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    • pp.127-132
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    • 1996
  • Recently in the country a corrosion of steel is accelerated due to using of sea sand including salts, and critical problem on the durability of concrete structure is occured. Thus a control of steel corrosion is very important in the stability of structure. Coated steel is in use with a method of steps of steel corrosion in U.S,A. Japan etc, and as well in domestic case the manufactured coating steel of three types is on the market. Those are Epoxy coated steel, Zinc-strength, concrete specimen size, bar diameter, which can affect bond characteristics between steel and concrete in order to know their relative bond characteristics.

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Engineering Technology Far-end Telecontrol Cathodic Protection on the Structure of Jetty Bridge Cap Beams

  • Liu, Yi-Hsiung;Lim, Pau-Yee;Shih, Chien-Chis
    • Corrosion Science and Technology
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    • v.2 no.1
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    • pp.47-52
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    • 2003
  • 23 cap beams on the 1 Km length jetty bridge in Shin-da power plant (Taipower co., Taiwan) utilize far-end telecontrol cathodic protection technology which is the first case ever used in Taiwan. The system comprises cathodic protection system and te1econtrol monitoring system. The control and monitoring such as protection current adjustment, protection potential and depolarization measurement of the 23 cap beams can be adjusted through system telecontrol operations. Thereby allows monitoring and control of the 23 anode zones in a convenient and cost effective way. This system is at present still in its best running condition since Sept. 1997 when it was completed. All the 23 cap beams can achieve the 100 mV depolarization potential criteria of protection. It meet the specifications of reinforced concrete cathodic protection standard and proved to be very excellent.

A New Method on the Prediction of Corrosion Resistance of Reinforced Concrete Using Accelerated Potentiometric Corrosion Method (전위차 부식촉진법을 이용한 철근 콘크리트의 내부식성 예측을 위한 새로운 기법 연구)

  • 오병환;조윤구;차수원;정원기
    • Magazine of the Korea Concrete Institute
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    • v.8 no.5
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    • pp.201-209
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    • 1996
  • Recently, large scale concrete structures exposed to severe environment are increasingly built in various locations. The corrosion may severely affect the durability and service life of such a concrete structure. It is, therefore, necessary to develop durable concrete to enhance the corrosion resistance. The corrosion resistance of concrete can be identified through accelerated corrosion test. The purpose of the present paper is, therefore, to devise a reasonable and accurate method to predict the amount of corrosion of reinforcing steels. The proposed method which is basically based on the concept of Faraday's Law, determines the corroded amount of a rebar according to accelerated corrosion time. The corrosion is accelerated by employing the potentiometric corrosion test arrangement. The effects of admixtures in concrete including fly ash and silica fume have been also studied to explore the relative corrosion resistance of concrete.

A Experimental Study on Evaluation of Anti-Corrosion Performance of Reinforced Concrete with Chloride and Inhibitor Using Tafel Extrapolation Method (타펠 외삽법을 이용한 NaCl 및 LiNO2가 첨가된 철근 콘크리트의 방식성능 평가에 관한 실험적 연구)

  • Park, Dong-Jin;Park, Jang-Hyun;Kim, Yeung-Kwan;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2017.05a
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    • pp.7-8
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    • 2017
  • Corrosion of reinforced concrete embedded in concrete is a deterioration phenomenon due to intrusion of embodied or Airborne chloride ions. Corrosion of a embedded steel increases the volume of the rebar and causes damage to the structure such as cracking and peeling of the concrete. This causes penetration of various corrosive factors and accelerates the corrosion of reinforcing bars, which has a serious effect on the durability of the structure. Researches on the corrosion phenomenon of these rebars by electrochemical methods have been carried out for a long time, but it is a lack of research in Korea. Therefore, in this study, one of electrochemical experimental methods, Tafel extrapolation method, was used to evaluate the performance of reinforcing bars according to the amount of NaCl and LiNO2 added to concrete.

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