• Title/Summary/Keyword: corrosion monitoring

검색결과 257건 처리시간 0.03초

배관의 부식 상태 진단에 사용되는 ER 부식센서의 가속부식환경에서의 신뢰성 평가 (Reliability Evaluation of ER Type Corrosion Sensor for Monitoring Corrosion of Piping System Under Accelerated Corrosion Environment)

  • 황현규;신동호;김헌희;이정형
    • Corrosion Science and Technology
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    • 제20권6호
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    • pp.403-411
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    • 2021
  • In this study, the reliability of a commercial ER-type corrosion sensor was evaluated under an accelerated corrosion environment to verify its suitability for application in monitoring of ship's seawater piping system. A closed-loop pump piping testbed was designed and constructed to compare the wall thickness reduction of the pipe and the response from the sensor. The sensor was attached inside the pipe near the outlet of the pump that was exposed to a 3.5% NaCl solution with or without copper accelerated acetic acid (CASS). The results demonstrated that the presence of CASS significantly increased the corrosivity of the solution as well as the thickness reduction of the pipe, as expected. On the other hand, the corrosion products formed by the solution with CASS were thicker compared with those without CASS. The sensor response to temperature variation was found to be a clear linear relationship for the solution without CASS but there was a non-linear relationship where CASS was present.

High-temperature ultrasonic thickness monitoring for pipe thinning in a flow-accelerated corrosion proof test facility

  • Cheong, Yong-Moo;Kim, Kyung-Mo;Kim, Dong-Jin
    • Nuclear Engineering and Technology
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    • 제49권7호
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    • pp.1463-1471
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    • 2017
  • In order to monitor the pipe thinning caused by flow-accelerated corrosion (FAC) that occurs in coolant piping systems, a shear horizontal ultrasonic pitch-catch waveguide technique was developed for accurate pipe wall thickness monitoring. A clamping device for dry coupling contact between the end of the waveguide and pipe surface was designed and fabricated. A computer program for multi-channel on-line monitoring of the pipe thickness at high temperature was also developed. Both a four-channel buffer rod pulse-echo type and a shear horizontal ultrasonic waveguide type for high-temperature thickness monitoring system were successfully installed to the test section of the FAC proof test facility. The overall measurement error can be estimated as ${\pm}10{\mu}m$ during a cycle from room temperature to $200^{\circ}C$.

선박용 차세대 외부전원방식 제어 및 감시 시스템 UNIT 개발 (A Study on the Development of a Control and Monitoring System for Impressed Current Corrosion Protection)

  • 김영복;김병용;서진호;김진원
    • 동력기계공학회지
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    • 제10권2호
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    • pp.104-110
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    • 2006
  • Corrosion has been around for all of recorded history. Cathodic protection is the electrical solution to the corrosion problem. Corrosion is not exactly a new topic. It has been around since the beginning of time. Corrosion is simply the loss of material resulting from current leaving a metal, following through a medium, and returning to the metal at a different point. Corrosion takes many forms and has various names, such as oxidation, rust, chemical, and bacteria action. Regardless of the agent, all corrosion is the result of electrical current flow. Various methods are used to treat corrosion or to try to prevent ti. Some of these include chemical treatment. coatings, and electrical current. Especially, proper impressed current can stop corrosive action on the protected surface. In this article, we introduce the Impressed Current Cathodic Protection (ICCP) Control and monitoring system developed by ourselves. The ICCP system is composed of a power supply, anode, reference electrode and controller. The main issue is to control the current flow on the desired value such that it is possible to force a metal to be more negative(cathodic) than the natural state. From the this process, we can achieve the cathodic protection. Of course, in the developed system, the necessary functions are possessed, such as remote control, monitoring of system fault detection etc. Some experimental results show the system performance and usefulness.

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철근 및 PSC 강재 부식감지 기술개발 (Development of Corrosion Monitoring Techniques for Reinforcements and Prestressing Tendons)

  • 윤석구
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2000년도 가을 학술발표회 논문집(II)
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    • pp.1297-1302
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    • 2000
  • A literature review has been carried out to investigate why bridges have collapsed without warning. The reasons behind the collapses have been categorized into short and long term risks. It is thought that permanent monitoring systems which assess structural adequacy are more appropriate to long term risks. From the knowledge of the Korean bridge stock, its current problems and its likely future problems, it was considered that generally the most useful application for a permanent monitoring system is to monitor where chloride-induced corrosion either of the reinforcement or prestressing tendons is possible. A number of permanent monitoring systems currently in use on existing bridges which include some aspect of corrosion detection have been reviewed. The reasons as to why they are being used, what is being measured, what techniques are being used, and if they are deemed successful has been investigated. Based on these findings, and experimental programme has been constructed to investigate the accuracy, reliability and usefulness of various suitable techniques which could be included in a permanent monitoring system.

콘크리트내부의 철근부식에 관한 전기화학적연구 (The Electrochemical Study of the Concrete Reinforcement Corrosion)

  • 강태혁;조원일;신치범;김은겸;주재백;윤경석
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 1996년도 가을 학술발표회 논문집
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    • pp.213-217
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    • 1996
  • The electrochemical methods of early detection and analysis of corrosion related deterioration in concrete reinforcement structures are very useful techniques. The generally using procedure for corrosion monitoring of reinforced structures employs a method of half-cell potential measurement. Whilst the technique has provided a useful means of delineating areas of high or low corrosion risk, there are difficulties in its use and interpretation, particularly when assessing corrosion rates of reinforcement. The aim of this study is to describe the AC-impedance method being employed to monitor and assess corrosion rates, to estimate corrosion mechanism of reinfrocement in laboratory conditions. The AC-impedance monitoring technique applies a small amplitude(20mV) AC signal to embedded steel in concrete and reference electrode (Cu/$CuSo_4$). We obtained over a wide frequency range(10MHz~1mHz) to produce a complex plane plot or Nyquist plot.

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Optical Interferometry as Electrochemical Emission Spectroscopy of Metallic alloys in Aqueous Solutions

  • Habib, K.;AI-Mazeedi, H.
    • Corrosion Science and Technology
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    • 제2권6호
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    • pp.277-282
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    • 2003
  • Holographic interferometry, an electromagnetic method, was used to study corrosion of carbon steel, aluminum and copper nickel alloys in NaOH, KCI and $H_2SO_4$ solutions respectively. The technique, called electrochemical emission spectroscopy, consisted of in-situ monitoring of changes in the number of fringe evolutions during the corrosion process. It allowed a detailed picture of anodic dissolution rate changes of alloys. The results were compared to common corrosion measurement methods such as linear polarization resistance measurements and electrochemical impedance spectroscopy. A good agreement between both data was found, thus indicating that holographic interferometry can be a very powerful technique for in-situ corrosion monitoring.

Exploratory research on ultra-long polymer optical fiber-based corrosion sensing for buried metal pipelines

  • Luo, Dong;Li, Yuanyuan;Yang, Hangzhou;Sun, Hao;Chen, Hongbin
    • Smart Structures and Systems
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    • 제26권4호
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    • pp.507-520
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    • 2020
  • In order to achieve effective corrosion monitoring of buried metal pipelines, a Novel nondestructive Testing (NDT) methodology using ultra-long (250 mm) Polymer Optical Fiber (POF) sensors coated with the Fe-C alloy film is proposed in this study. The theoretical principle is investigated to clarify the monitoring mechanism of this method, and the detailed fabrication process of this novel POF sensor is presented. To validate the feasibility of this novel POF sensor, exploratory research of the proposed method was performed using simulated corrosion tests. For simplicity, the geometric shape of the buried pipeline was simulated as a round hot-rolled plain steel bar. A thin nickel layer was applied as the inner plated layer, and the Fe-C alloy film was coated using an electroless plating technique to precisely control the thickness of the alloy film. In the end, systematic sensitivity analysis on corrosion severity was further performed with experimental studies on three sensors fabricated with different metal layer thicknesses of 25 ㎛, 30 ㎛ and 35 ㎛. The experimental observation demonstrated that the sensor coated with 25 ㎛ Fe-C alloy film presented the highest effectiveness with the corrosion sensitivity of 0.3364 mV/g at Δm = 9.32 × 10-4 g in Stage I and 0.0121 mV/g in Stage III. The research findings indicate that the detection accuracy of the novel POF sensor proposed in this study is satisfying. Moreover, the simple fabrication of the high-sensitivity sensor makes it cost-effective and suitable for the on-site corrosion monitoring of buried metal pipelines.

지중 금속구조물 부식감시를 위한 측정단자함 인입형 소형 계측 장치개발에 관한 연구(II) (development of small size corrosion monitoring system for under ground metal structures)

  • 이재덕;배정효;하태현;이현구;하윤철;김대경
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2004년도 학술대회 논문집 정보 및 제어부문
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    • pp.104-106
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    • 2004
  • There are many under grounds facilities like oil pipes, gas pipes, water pipes, oil tanks, etc. and severe corrosion of these facilities made big problems. Fire, wide area water and soil pollution, massive and hazardous explosion, etc. can make big problems and cause big economical loss. So, various technologies were developed to keep these undergrouns facilities safely, and cathodic protection is one of it. For cathodic protection, one must detect potential of pipes, and there are so many test box to check pipes potentials. In this thesis, we describe on the development of small size corrosion monitoring system that measure pipes potentials easily and economically.

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해양콘크리트 구조물의 철근부식 모니터링을 위한 부식센서 고찰 (Case study of Corrosion Monitoring Sensor for Marine HC Structure)

  • 장봉석;차흥윤;안정환;김보성
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2009년도 춘계 학술대회 제21권1호
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    • pp.263-264
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    • 2009
  • 본 연구는 해양환경에 노출된 매스콘크리트 구조물의 설계내구수명을 검증하고, 열화속도가 예상보다 빠른 경우 사용수명 100년 확보를 위한 유지관리 대책을 적기에 수립하기 위한 철근부식 모니터링 센서와 관련하여 현장 적용사례를 소개하고자 한다.

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철근 콘크리트 구조물의 부식감시를 위한 센서의 최신기술동향 (Role of Sensors in Corrsoin Monitoring in Concrete Structures : the State of the Art)

  • 하태현;배정효;하윤철;이현구;박경화;김대경
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2004년도 추계학술대회 논문집 전기물성,응용부문
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    • pp.223-226
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    • 2004
  • Many extensive researches in the area of sensor's technology for corrosion monitoring in concrete structures have increasingly been carried out in recent years. This paper gives a brief discussion on the principles and usage of the role of sensors involved in both corrosion initiation and propagation steps of reinforcement corrosion monitoring in concrete structures. Special attention was given to the review of various sensing devices, selection of reliable sensing devices for detecting reinforcement corrosion at the particular environment and at the efficiency of the devices used. Various sensing operations in new and existing concrete structures are also described.

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