• 한국항해항만학회:학술대회논문집
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• 한국항해항만학회 2004년도 추계학술대회
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• pp.317-322
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• 2004

본 연구에서는 컨테이너의 하역작업 시간을 단축함으로써 항만 하역 능률을 향상시킬 수 있는 고효율 갠트리 크레인의 필수 구조인 컨베이어 프레임의 구조설계를 수행하였다. 이것은 작업시 프레임 상부에 얹혀지는 컨테이너의 중량과 컨베이어 프레임의 자중으로 인하여 굽혀지게 되므로 본 연구에서는 프레임의 굽힘응력과 처짐이 설정값을 만족하면서 자체의 중량을 최소화할 수 있도록 ANSYS를 이용한 치수 최적화를 통하여 프레임의 두께를 설계하였다.

• 한국항해항만학회지
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• 제28권10호
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• pp.941-946
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• 2004

본 연구에서는 컨테이너의 하역작업 시간을 단축함으로써 항만 하역 능률을 향상시킬 수 있는 고효율 갠트리 크레인의 필수 구조인 컨베이어 프레임의 구조선계를 수행하였다. 이것은 작업시 프레임 상부에 얹혀지는 컨테이너의 중량과 컨베이어 프레임의 자중으로 인하여 굽혀지게 되므로 본 연구에서는 프레임의 굽힘응력과 처짐이 설정값을 만족하면서 자체의 중량을 최소화할 수 있도록 ANSYS를 이용한 치수 최적화를 통하여 프레임의 두께를 설계하였다.

• 드라이브 ㆍ 컨트롤
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• 제11권4호
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• pp.46-52
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• 2014

This study suggests a small-sized screw decanter specialized for dredging sites. Generally, conventional screw decanters are composed of a cylinder and a cone. However, the suggested screw decanter simply has a cone based on a cone-type bowl structure. In this research, a commercial analysis tool is used to establish an optimal design for the bowl and the screw conveyor. Moreover, the base frame, where the main bearings that support the spindle of the bowl and the screw conveyor are installed, is optimally designed considering the weight of the rotating body and the deflection caused by the high centrifugal force. Furthermore, the natural frequency range of the spinning body, the bowl and the screw conveyor, is applied to this base frame; it is designed not to correspond to the resonance frequency range and achieves stability as a result. This study suggests an optimal design for the rotating body and the base frame of a screw decanter considering its vibration characteristics. Such a design will prevent overuse of materials and help to reduce the weight and volume-and the price-of a screw decanter.

• 한국산업융합학회 논문집
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• 제25권5호
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• pp.741-746
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• 2022

In this paper, structural analysis was conducted on the base frame for materials of the conveyor system that automatically produces nurungji. The materials of the base frame were selected as SS400, STS304, Al6063-5. Structural analysis performed Von-Mises stress and maximum displacement for 38 hot plates in real situation, and performed weight of distribution force for yield strength, and calculated safety factor. SS400 and STS304 have little displacement, but Al6063-5 is deformed to 0.149mm, which is 2.6 times greater than other materials. However, since the safety factor was calculated as 8.5, it can be applied to the applicable food processing equipment. The weight of the distributed force for the yield strength of the materials was 17.7kN for SS400, 14.7kN for STS304, and 10.2kN for Al6063-T5. When manufacturing other processed foods with a base frame of the same size, a material suitable for the corresponding weight should be selected.

• 한국생산제조학회지
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• 제22권4호
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• pp.635-642
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• 2013

We have prepared a DEMO conveyor device for conveying a large 8G class glass sheet using ahorizontal air-cushion system. This device consists of the body frame and the driving frame that are combined to realize a frame for conveying glass without any contact.The driving frame comprises an air flotation table (bed), drive roller supported at both ends, and ASU. Part of the ASU serves to control the airflow as the chamber consists of a porous pad and fan. Fiber filters replace the porous pad and axial fans serve as an air compressor. In addition, to determine the appropriate glass levitation from the air table, this study examined the design specifications of the applied filter (discharge speed of HEPA and ULPA filters, and flow rate) as well as the height of the and the proper supporting roller height (14mm). Then, after adjusting the position of the ASU and the number of ASUs required to configure the UNIT air floating C/V, we analyzed the height and flatness of the glass and derived the appropriate layout (1140-mm distance between ASUs).

• 해양환경안전학회지
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• 제23권4호
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• pp.415-420
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• 2017

본 논문에서는 머신비전을 이용하여 컨베이어 시스템에서 이동하는 객체를 계수하는 알고리즘을 제안하였다. 영상처리를 이용한 객체 계수 시스템은 유동인구나 교통량 파악 등의 다양한 산업현장에서 사용되고 있으며, 주로 템플릿 매칭이나 기계학습의 방법으로 검출하여 추적 후 계수한다. 하지만 빠르게 움직이는 컨베이어 벨트위의 물체를 검출하기 위해서는 연산에 소요되는 시간이 짧아야 하므로 영역기반의 방법으로 영상처리를 하였다. 본 연구에서는 모양과 크기, 그리고 색깔이 비슷한 전복 치패를 계수하였다. 컨베이어 시스템은 한 방향으로 동작하는 특성을 이용하여 첫 번째 영역에서 치패를 검출하여 정보를 얻은 것을 기반으로 다음 프레임에서의 물체의 위치 범위를 계속적으로 변화하여 치패를 검출하고 각각의 획득한 정보를 비교하여 계수하였다. 치패가 간격을 두고 이동 시에는 정확하게 계수됨을 확인하였으며, 치패가 붙어서 오는 경우에는 크기정보를 이용하여 계수하여 중복되거나 누락됨을 방지하였다. 본 논문에서 제안한 알고리즘은 컨베이어 시스템 위에서 움직이는 다양한 객체 계수 제어에 적용할 수 있을 것이다.

• 한국생산제조학회지
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• 제20권5호
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• pp.653-658
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• 2011

In general, the purpose of packaging fasteners is a series of management activities to maintain the condition at the time of production until they get delivered to the end user. An automatic packing system for fasteners is consisted of bucket conveyor, slide feeder, vision inspection system, box-magazine conveyor system and automatic packing machine. Also, the automatic packing machine is consisted of six modules including charging device, clamping/opening device, sealing/cutting device, feeding/air-shower device, supplying/adjusting device and device frame, etc. In this paper, we proposed an automatic packing mechanism of the one station concept for packing work of fastener objects where the continuous batch work is performed in a finite space. The proposed one-station packing mechanism has been optimized through mechanical, dynamical, structural and fluid analyses. And it had been manufactured as the prototype of automatic packing machine. The field test for validation of performance was performed directly at the production line of bolt and screw. In the field test, this packing machine showed an efficiency of about 4.5 times the manual operation. It also showed 30% reduction in the consumption of packing materials compared to the manual operation. This automatic packing machine for fastener objects will be commercialized soon.

• 정보처리학회논문지B
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• 제10B권3호
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• pp.305-310
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• 2003

본 논문은 자동으로 볼트를 고속 정밀 검사할 수 있는 장치에 대한 시스템 설계 및 제품 개발에 관해 다룬다. 볼트를 연속적으로 고속 검사하기 위해 컨베이어를 이용하고 이를 동작시키기 위한 서보모터와 엔코더를 부착하여 정확한 이송량를 유지하게 된다. 엔코더 신호를 수신한 라인스캔 카메라의 동작에 따라 프레임 그래버로 볼트 영상을 전송하며 한 프레임을 구성한 후 영상 검사 알고리즘에 의해 파라메터를 측정하고 검사하게 된다. 제작된 결과물을 이용하여 실험을 통해 본 장치의 효용성을 입증하고자 한다.

• 대한산업공학회지
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• 제12권1호
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• pp.119-131
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• 1986

Described in this paper is a modelling methodology for mass production system simulation. The mass production system under consideration consists of various types of flow lines, special purpose production facilities, conveyor lines, palletized carts, and storage facilities. This type of production system is typical in home appliance industry, automobile industry, footwear industry, etc. where a variety of product mix are mass-produced. The modelling methodology is based on the "discrete-event formalism", and an "activity-oriented world view" is adopted to formalize the system description. A distinctive feature of the modelling methodology is that only the static structure (ie, system components) is included in the fixed model. The dynamic structure of the system is specified through a "data-driven" mechanism, which is an extension of the "experimental frame" concept. Each type of system components (ie, flow line, conveyors, carts, etc.) is formally modeled by using Activity Cycle Diagrams. The issue of "model structuring" is also addressed. The modeling methodology has been successfully applied in a real simulation study of a mass production system.

• Journal of Biosystems Engineering
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• 제31권6호
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• pp.514-523
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• 2006

Production of green pepper has been increased due to customer's preference and a projected ten-year boom in the industry in Korea. This study was carried out to develop an automatic grading and sorting system for green pepper using machine vision. The system consisted of a feeding mechanism, segregation section, an image inspection chamber, image processing section, system control section, grading section, and discharging section. Green peppers were separated and transported using a bowl feeder with a vibrator and a belt conveyor, respectively. Images were taken using color CCD cameras and a color frame grabber. An on-line grading algorithm was developed using Visual C/C++. The green peppers could be graded into four classes by activating air nozzles located at the discharging section. Length and curvature of each green pepper were measured while removing a stem of it. The first derivative of thickness profile was used to remove a stem area of segmented image of the pepper. While pepper is moving at 0.45 m/s, the accuracy of grading sorting for large, medium and small pepper are 86.0%, 81.3% and 90.6% respectively. Sorting performance was 121 kg/hour, and about five times better than manual sorting. The developed system was also economically feasible to grade and sort green peppers showing the cost about 40% lower than that of manual operations.