• Title/Summary/Keyword: continuously-variable transmission

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Proposal and Manufacturing of Prototype of the CVT Model using Spring

  • Kwon, Young Woong;Park, Sung Cheon
    • International journal of advanced smart convergence
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    • v.10 no.4
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    • pp.256-262
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    • 2021
  • In order for small electric vehicles to drive on hilly roads in Korea, methods to improve the climbing ability and power performance of vehicles should be taken. In order to improve the power performance of small electric vehicles, the performance of motors mounted on electric vehicles should be improved. However, if the performance of the motor is improved to improve the power performance of the electric vehicle, it is possible to lower the price competitiveness accordingly. In addition, the power consumption of the battery is rapidly increased to drive the high-performance motor, so in order to introduce the small electric vehicle into the domestic market, various problems must be overcome. In order to commercialize small electric vehicles that do not emit harmful exhaust gases to the human body in the hilly domestic terrain, it is effective to introduce a separate continuously variable transmission system that can improve the climbing ability and power transmission ability. In this study, we propose a proprietary model of continuously variable transmissions that can be applied to small electric vehicles. The proposed continuously variable transmission is equipped with a spring in the driving pulley and the driven pulley, and has the advantage of performing a shift that increases torque in a situation where the vehicle needs to increase torque when driving on a hill. In addition, the basic design for commercialization of the proposed continuously variable transmission was carried out, and the prototype manufactured and attached to the body of a small electric vehicle.

The Dynamic Analysis for Compound Planetary Gear of Continuously Variable Transmission (무단 변속용 복합 유성기어의 동적 해석)

  • 신영재;윤종학
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.14 no.3
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    • pp.329-337
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    • 2001
  • In this study a compound planetary gear combined with three planet gears, which is used for continuously variable transmission, is modeled that consider variable nonlinear gear mesh stiffness and damping when gear rotates, and thus equation of motion of compound planetary gear is derived. Locus of sun gear center causing noise and vibration is being determined from performing derived state equation with numerical analysis in fourth order Runge-Kutta method.

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An Experimental Study on the Shift Characteristics of a Metal Belt Type Continuously Variable Transmission (CVT) (금속벨트식 무단변속기(CVT)의 변속특성에 관한 실험적 연구)

  • 이충섭
    • Transactions of the Korean Society of Automotive Engineers
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    • v.5 no.6
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    • pp.36-43
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    • 1997
  • To cope with quest to improve the fuel economy and vehicle performance, Continuously Variable Transmission with Changing the speed ratio between minimum and maximum ratio by infinite step, is more efficient than conventional multi-ratio transmission. In this paper, to investigate a specific CVT shift ratio diagram and CVT shift characteristics, CVT vehicle was tested on the proving ground and chassis dynamometer. The test results are as follows; CVT can obtain the excellent vehicle performance and fuel economy changing the shift ratio by infinite step, without rapid change of engine revolution and driving force. And CVT can set up a special shift range that obtains not only the engine brake effect but also the maximum speed driving.

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Control of Bent Axis Inclination Pistion Motor for Application Continuously Variable Transmission System (휠 타입 굴삭기의 무단변속시스템 적용을 위한 액시얼 사축식 피스톤 모터의 제어)

  • 이성민;장성욱;박명관;이진걸
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.463-467
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    • 2003
  • The traveling system of wheel type excavator, that is applied to drive method by friction of transmission, has many problems about transmisson. It need to settle the problem which is occurred at wheel type excavator and to study continuously variable transmisson which is used with only travel motor. This paper base on mathmetical modeling for travel motor and travel motor of wheel type excavator is designed continuously variable transmisson system without transmisson by direct control method.

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The Critical Speed Analysis of Gear Train for Hydro-Mechanical Continuously Variable Transmission (기계유압식 무단변속기용 기어트레인에 대한 위험속도 해석)

  • Bae, Myung Ho;Bae, Tae Yeol;Choi, Sung Kwang
    • Journal of Drive and Control
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    • v.14 no.4
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    • pp.71-78
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    • 2017
  • The power train of hydro-mechanical continuously variable transmission (HMCVT) for 8-ton class forklift includes hydro-static units, hydraulic multi-wet disc brake & clutches and complex helical & planetary gears. The helical & planetary gears are key components of HMCVT's power train wherein strength problems are the main concerns including gear bending stress, gear compressive stress, and scoring failure. Many failures in power train gears of HMCVT are due to the insufficient gear strength and resonance problems caused by major excitation forces, such as gear transmission error of mating gear fair in the transmission. In this study, wherein excitation frequencies are the gear tooth passing frequencies of the mating gears, a Campbell diagram is used to calculate the power train gears' critical speeds. Mode shapes and natural frequencies of the power train gears are calculated by CATIA V5. These are used to predict resonance failures by comparing the actual working speed range with the critical speeds due to the gear transmission errors of HMCVT's power train gears.

Characteristics of V-belt type continuously variable unit (V-벨트형 무단변속기구의 성능실험)

  • 김연수;박재민;이상희;최상훈
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.822-825
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    • 2004
  • Continuously variable transmission (CVT) mechanisms considered here is a V-belt drive with two variable-diameter pulleys and effective diameters. One pulley was set by a mechanical link while the other was spring-loaded to provide automatic correspondence. The center distance between the two variable-diameter pulleys was fixed. Experimental studies were executed to analyze efficiencies as change of its speed ratio.

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Performance Analysis of CVTs with a 2K-H II Differential Gear (2K-HII차동기어 결합형 무단변속기의 성능해석)

  • 박재민;김연수;최상훈
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.4
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    • pp.170-178
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    • 2004
  • Continuously variable transmission (CVT) mechanisms considered here are input coupled types that combine the functions of a 2K-H II type differential gear and a V-belt type continuously variable unit (CVU). For the 8 different mechanisms, 4 of them are power-circulation modes while the other 4 are power-split modes, various performance analysis (speed ratios, power flows, divisions of power transmission in a differential gear and a CVU, and theoretical efficiencies) are performed to vary design parameters. Experimental studies are executed to validate fundamental relations (speed ratios, power flows, efficiencies, occurrence of geared neutral). Some useful characteristics associated with performance also are discussed in the mechanisms.

A Study on the Performance of Continuously Variable Transmission composed of V-belt Drive and 2K-H type Differential Gear Unit (2K-H형 차동기어장치와 V-belt를 결합한 무단변속기의 성능에 관한 연구)

  • 박재민;김연수;최상훈
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.739-742
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    • 1997
  • Continuously variable transmission(CVT) mechanisms are proposed, which can offer a backward mode, a geared neutral, an underdrive mode and an overdriver mode. They are not required of a starting device as a torque converter. CVT mechanisms developed here present two distinct operating modes which are a power circulation mode and a power split mode. The transition of two modes takes place at the particular CVU speed ratio. For these CVT mechanisms, performance analysis related to speed ratio, power ratio and theoretical efficiency are executed.

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An optimal design of the Kopp Ball Variator continuously variable transmission (Kopp Ball Variator 무단변속기의 최적설계)

  • 임경호;김두만
    • Journal of the korean Society of Automotive Engineers
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    • v.14 no.1
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    • pp.38-46
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    • 1992
  • An optimal design technique for minimum power loss in Kopp Ball Variator Continuously Variable Transmission is developed. Kinematic analysis of traction drive contact is performed to find spin for Kopp Ball Variator, and traction force and torque are calculated from mathem atical model of traction drive contact. The objective function for optimal design is total power loss including contact loss and bearing losses. The design contraints are derived from energy balance for input and output power. The formulated optimal design problem is implemented to a non-linear programming algorithm to find minimum power loss. The performance of optimal ly designed Kopp Ball Variator shows that efficiency is increased about 5-10% compare to a commercial unit.

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Continuously Variable Transmission Composed of a V-Belt Drive and a 2K-H II Type Differential Cear Unit (V-벨트식 변속장치와 2K-H ll형식 차등기어장치의 복합형 무단변속기)

  • Kim, Yeon-Su;Choi, Sang-Hun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.8
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    • pp.1495-1505
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    • 2002
  • As combining the functions of a 2K-H B type differential gear unit and a V-belt type continuously variable unit(CVU), 16 different mechanisms are presented. Some useful theoretical formula related to speed ratio, power flow and efficiency are derived and analyzed. Continuously variable transmission(CVT) mechanisms are proposed, which can of ffr a backward mode, a geared neutral, an underdrive mode and an overdrive mode. They are not required of a starting device as a torque converter. CVT mechanisms developed here present two distinct operating modes which are a power circulation mode and a power split mode. The transition of two modes takes place at the particular CVU speed ratio. For these CVT mechanisms, performance analysis related to speed ratio, power ratio and theoretical efficiency are executed.