• Title/Summary/Keyword: composite layup

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On Characterization for Stacking Fault Evaluation of CF/Epoxy Composite Laminates Using an EMAT Ultrasonics (전자기 초음파를 이용한 CF/Epoxy 복합적층판의 적층결함 특성평가)

  • Im Kwanghee;Na Seungwoo;Hsu David K.;Lee Changro;Park Jewoung;Sim Jaeki;Yang Inyoung
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.10a
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    • pp.254-257
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    • 2004
  • An electromagnetic acoustic transducers (EMAT) can usually generate or detect an ultrasonic wave into specimens across a small gap. Especially stiffness of composites depends on layup sequence of CFRP(carbon fiber reinforced plastics) laminates because the layup of composite laminates influences there properties. It is very important to evaluate the layup errors in prepreg laminates. A nondestructive technique can therefore serve as a useful measurement for detecting layup errors. It was shown experimentally that this shear waves for detecting the presence of the errors is very sensitive. It is found that high probability shows between tests and the model developed in characterizing cured layups of the laminates. Also a C-scan method was used for detecting layup of the laminates because of extracting fiber orientation information from the ultrasonic reflection caused by structural imperfections in the laminates. Therefore, it was found that interface C-scan images show the fiber orientation information by using two-dimensional fast Fourier transform(2-D FFT).

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Geometrical nonlinear dynamic analysis of laminated skew plates made of advanced composite materials (적층된 ACM 경사판의 기하학적 비선형 동적 해석)

  • Lee, Sang-Youl;Chang, Suk-Yoon
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.1 no.4
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    • pp.28-34
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    • 2010
  • W e performed a geometrical nonlinear dynamic analysis of laminated skew plates made of advanced composite materials (ACM ) based on the first-order shear deformation plate theory (FSDT). The Newmark method and Newton-Raphson iteration are used for the nonlinear dynamic solution. The effects of skew angles and layup sequences on the nonlinear dynamic response for various parameters are studied using a nonlinear dynamic finite element program developed for this study. The several numerical results were in good agreement with those reported by other investigators for square composite and skew plates, and the new results reported in this paper show the significant interactions between the skew angle and layup sequence in the skew laminate. Key observation points are discussed and a brief design guideline is given.

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Natural Frequency and Mode Characteristics of Composite Pole Structures for Different Layup Sequences (복합소재 기둥 구조의 적층배열 변화에 따른 고유진동 및 모드 특성)

  • Kim, Gyu-Dong;Rus, Guillermo;Lee, Sang-Youl
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.4 no.1
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    • pp.9-14
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    • 2013
  • The dynamic analysis of poles made of advanced composite materials is carried out for different length-thickness ratios and layup sequences. The numerical results using ABAQUS obtained for plates and shells are in good agreement with those reported by other investigators. The new results for laminated composite pole structures in this study mainly show the effect of the interactions between the radius-length ratio and other various parameters. The effect of fiber angles of long composite poles also investigated. Key observation points are discussed and a brief design guideline is given.

Failure estimation of the composite laminates using machine learning techniques

  • Serban, Alexandru
    • Steel and Composite Structures
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    • v.25 no.6
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    • pp.663-670
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    • 2017
  • The problem of layup optimization of the composite laminates involves a very complex multidimensional solution space which is usually non-exhaustively explored using different heuristic computational methods such as genetic algorithms (GA). To ensure the convergence to the global optimum of the applied heuristic during the optimization process it is necessary to evaluate a lot of layup configurations. As a consequence the analysis of an individual layup configuration should be fast enough to maintain the convergence time range to an acceptable level. On the other hand the mechanical behavior analysis of composite laminates for any geometry and boundary condition is very convoluted and is performed by computational expensive numerical tools such as finite element analysis (FEA). In this respect some studies propose very fast FEA models used in layup optimization. However, the lower bound of the execution time of FEA models is determined by the global linear system solving which in some complex applications can be unacceptable. Moreover, in some situation it may be highly preferred to decrease the optimization time with the cost of a small reduction in the analysis accuracy. In this paper we explore some machine learning techniques in order to estimate the failure of a layup configuration. The estimated response can be qualitative (the configuration fails or not) or quantitative (the value of the failure factor). The procedure consists of generating a population of random observations (configurations) spread across solution space and evaluating using a FEA model. The machine learning method is then trained using this population and the trained model is then used to estimate failure in the optimization process. The results obtained are very promising as illustrated with an example where the misclassification rate of the qualitative response is smaller than 2%.

Layup Optimization for Composite Laminates with Discrete Ply Angles (이산 섬유 배열각을 이용한 복합재료 적층 평판의 최적 설계)

  • Kim, Tae-Uk
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.734-739
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    • 2001
  • In this paper, an algorithm for stacking sequence optimization which deals with discrete ply angles is used for optimization of composite laminated plates. To handle discrete ply angles, the branch and bound method is modified. Numerical results show that the optimal stacking sequence is found with fewer evaluations of objective function than expected with the size of feasible region, which shows the algorithm can be effectively used for layup optimization of composite laminates..

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Characteristics Evaluation of CFRP Composite Laminates Using a Through-Transmission Method of Ultrasonic Transducers (초음파 트랜스듀셔 투과법을 이용한 CFRP 복합적층판의 특성평가)

  • Im, Kwang-Hee;Na, Sung-Woo;Kang, Tae-Sick;Kim, Sun-Kyun;Kim, Ji-Hyun;Lee, Hyun;Park, Jae-Woung;Sim, Jae-Ki;Yang, In-Young;Hsu, David K.
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.401-406
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    • 2001
  • When propagating the thickness direction of composite laminates ultrasound waves interacts strongly with the orientation and sequence of the plies in a layup. Also the layup orientation greatly influences its properties in a composite laminate. If one ply of the layup orientation is misaligned, it could result in the part being rejected and discarded. Now, most researchers cut a small coupon from the waste edge and use a microscope to optically verify the ply sequences on important parts. Those may add a substantial cost to the product since the test is both labor hard and performed after the part is cured. A nondestructive technique would be very beneficial, which could be used to test the part after curing and require less time than the optical test. Therefore we have developed, reduced, and implemented a novel ply-by-ply vector decomposition model for composite lam mates fabricated from unidirectional plies. This model decomposes the transmission of a linearly polarized ultrasound wave into orthogonal components through each ply of a laminate. It is found that a high probability shows between the model and tests developed in characterizing cured layups of the laminates.

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Design of optimal fiber angles in the laminated composite fan blades (적층 복합재 팬-블레이드의 적층각도 최적화 설계)

  • Jeong, Jae-Yeon;Jo, Yeong-Su;Ha, Seong-Gyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.11
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    • pp.1765-1772
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    • 1997
  • The layered composites have a character to change of structure stiffness with respect to the layup angles. The deformations in the fan-blades to be initially designed by considering efficiency and noise, etc., which arise due to the pressure during the fan operation, can make the fan inefficient. Thus, so as to minimize the deformations of the blades, it is needed to increase the stiffness of the blades. An investigation has been performed to develop the three dimensional layered composite shell element with the drilling degree of freedom and the optimization module for finding optimal layup angles with sensitivity analysis. And then they have been verified. In this study, the analysis model is engine cooling fan of automobile. In order to analyzes the stiffness of the composite fan blades, finite element analysis is performed. In addition, it is linked with optimal design process, and then the optimal angles that can maximize the stiffness of the blades are found. In the optimal design process, the deformations of the blades are considered as multiobjective functions, and this results minimum bending and twisting simultaneously.

Characterization of CFRP Laminates′Layups Using Through-Transmitting Ultrasound Waves

  • Im, Kwang-Hee;David K. Hsu;Cho, Young-Tae;Park, Jae-Woung;Sim, Jae-Ki;Yang, In-Young
    • Journal of Mechanical Science and Technology
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    • v.16 no.3
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    • pp.292-301
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    • 2002
  • Ultrasound waves interact strongly with the orientation and sequence of the plies in a layup when propagating in the thickness direction of composite laminates. Also the layup orientation greatly influences its properties in a composite laminate. If the layup orientation of a ply is misaligned, it could result in the part being rejected and discarded. Now, most researchers cut a small coupon from the waste edge and use a microscope to optically verify the ply sequences on important parts. This may add a substantial cost to the production since the test is both labor intensive and performed after the part is cured. A nondestructive technique would be very beneficial, which could be used to test the part after curing and requires less time than the optical test. Therefore we have developed, reduced, and implemented a novel ply-by-ply vector decomposition model for composite laminates fabricated from unidirectional plies. This model decomposes the transmission of a linearly polarized ultrasound wave into orthogonal components through each ply of a laminate. High probability is found, by comparisons between the model and tests, in characterizing cured layups of the laminates by using the proposed method.

Layup Optimization of Composite Laminates with Free Edge Considering Bounded Uncertainty (물성치의 불확실성을 고려한 자유단이 있는 복합재료 적층평판의 최적화)

  • 조맹효;이승윤
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.05a
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    • pp.155-158
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    • 2001
  • The layup optimization by genetic algorithm (GA) for the strength of laminated composites with free-edge is presented. For the calculation of interlaminar stresses of composite laminates with free edges, extended Kantorovich method is applied. In the formulation of GA, repair strategy is adopted for the satisfaction of given constraints. In order to consider the bounded uncertainty of material properties, convex modeling is used. Results of GA optimization with scattered properties are compared with those of optimization with nominal properties. The GA combined with convex modeling can work as a practical tool for light weight design of laminated composite structures since uncertainties are always encountered in composite materials.

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