• Title/Summary/Keyword: composite element

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A Study on the Development of a Hybrid Fiber Reinforced Composite for a Type 4 CNG Vessel (CNG용 Type 4 하이브리드 섬유 복합재 용기 개발에 대한 연구)

  • Cho, Sung-min;Cho, Min-sik;Jung, Geunsung;Lee, Sun-kyu;Lee, Seung-kuk;Park, Ki-dong;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.4
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    • pp.97-103
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    • 2017
  • The objective of this study is to develop and commercialize an on-board fuel storage system for CNG vehicles. A type 4 vessel is made of resin-impregnated continuous filament windings on a polyamide (PA6) liner. In particular, this study localized the PA6 liner's fabrication and development. To analyze the filament winding, a specimen test was performed, and the results were verified values obtained using finite element analysis. In this study, the filament winding and fibers were optimized for a 207 bar composite cylinder in a compressed natural gas vehicle.

Development of a Type 4 Composite Cylinder for Self-contained Breathing Apparatus (공기호흡기용 타입 4 복합재료 용기 개발)

  • Cho, Sung-min;Kim, Da-eun;Seong, Hye-jin;Ko, Young-kyu;Kim, Hong-chul;Lee, Kang-ok;Jo, Min-sik;Lyu, Sung-ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.12
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    • pp.1-6
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    • 2019
  • Aluminum liners used in cylinders are hazardous for human health. In this study, we use a plastic PA liner inside cylinders to solve this problem. Plastic PA liners are widely used in the manufacturing industry in the production of food and beverage containers. We covered the aluminum boss with a plastic liner material and wound the composite fibers over the liner material. To reinforce the dome area, we used low strength / high elongation plastic liner. To predict the performance of the developed product, we conducted structural analyses utilizing the 3D laminated solid element. We verified the soundness of the product by testing the prototype.

Thermal Stress-induced Edge Failure of Thin Composite Laminates (열응력에 의한 얇은 복합적층판의 자유경계단 부위 파손)

  • 이성혁;최낙삼
    • Composites Research
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    • v.12 no.1
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    • pp.28-36
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    • 1999
  • Thermal stress-induced failure in the free edge region of various thin carbon/epoxy composite laminates(1mm thick) has been investigated using the three-dimensional finite-element stress analysis, ultrasonic C-scan and microscopic observations. High thermal in-plane and interlaminar stresses were predicted in the interior layer near the free edge boundaries of the laminates. In the interior lamina, not in the skin lamina, of the thin laminates with lay-up of $[0_2/90_2]_s,\;[45_2/-45_0]_s,\;[0_2/60_2]_s$ treated by liquid $N_2$ immersion, many transverse matrix cracks took place due to thermal stress concentration, which agreed qualitatively with the above predictions.

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Estimation of Composite Laminate Design Allowables Using the Statistical Characteristics of Lamina Level Test Data

  • Nam, Kyungmin;Park, Kook Jin;Shin, SangJoon;Kim, Seung Jo;Choi, Ik-Hyeon
    • International Journal of Aeronautical and Space Sciences
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    • v.16 no.3
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    • pp.360-369
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    • 2015
  • A methodology for determining the design allowables of composite laminates by using lamina level test data and finite element analysis (FEA) is proposed and verified in this paper. An existing method that yields the laminate design allowables by using the complete test results for laminates was improved to reduce the expensive and time-consuming tests. Input property samples for FEA were generated after considering the statistical distribution characteristics of lamina level test data., and design allowables were derived from several FEA analyses of laminates. To apply and verify the proposed method, Hexcel 8552 IM7 test data were used. For both un-notched and open-hole laminate configurations, it was found that the design allowables obtained from the analysis correctly predicted the laminate test data within the confidence interval. The potential of the present simulation to substitute the laminate tests was demonstrated well.

An Experimental study on the Behavior of Composite Materials Bridge Decks for Use in Deteriorated Bridge Decks Replacement (노후화된 교량 바닥판 대체용 복합재료 교량 바닥판의 거동에 관한 실험적 연구)

  • Ji, Hyo Seon;Son, Byung Jik;Chang, Suk Yoon
    • Journal of Korean Society of Steel Construction
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    • v.13 no.6
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    • pp.631-640
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    • 2001
  • The behavior of composite materials bridge decks for use in deteriorated bridge decks replacement are investigated experimentally in this study. As for the performance evaluation of bridge decks, experimental studies on the 5 test specimens with 1/10 scale of full size were carried out. Three specimens were fabricated from sandwich upper flange and two specimens were fabricated from laminated upper flange. The constituents of bridge decks were glass fiber performs and epoxy resin. The experimental results, i.e., the maximum strength stiffness, stiffness, and deformation capacity, were summarized. The results of the finite element analysis were compared with the experimental results for the verification of validity.

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A Parametric Study for Bending Behavior of Perfobond FRP-Concrete Composite Beam (퍼포본드 FRP-콘크리트 합성보의 휨거동에 관한 매개변수 연구)

  • Yoo, Seung-Woon;Kook, Moo-Sung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.5
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    • pp.2396-2402
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    • 2012
  • In recent years, the use of hybrid fiber reinforced polymer(FRP)-concrete members with a dual purpose of both formwork and reinforcement, has been considered in some structures and has been applied in a small number of bridge decks. Numerical simulations of the beam failure tests were performed using nonlinear finite element program and a parametric study was performed with variables of perfobond shape. The ultimate strength was increased with perfobond shape because of dowel action. It was showed a good performance in case of approximately perforate diameter 25~35mm in this case.

Nonlinear static and vibration analysis of Euler-Bernoulli composite beam model reinforced by FG-SWCNT with initial geometrical imperfection using FEM

  • Mohammadimehr, M.;Alimirzaei, S.
    • Structural Engineering and Mechanics
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    • v.59 no.3
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    • pp.431-454
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    • 2016
  • In this paper, the nonlinear static and free vibration analysis of Euler-Bernoulli composite beam model reinforced by functionally graded single-walled carbon nanotubes (FG-SWCNTs) with initial geometrical imperfection under uniformly distributed load using finite element method (FEM) is investigated. The governing equations of equilibrium are derived by the Hamilton's principle and von Karman type nonlinear strain-displacement relationships are employed. Also the influences of various loadings, amplitude of the waviness, UD, USFG, and SFG distributions of carbon nanotube (CNT) and different boundary conditions on the dimensionless transverse displacements and nonlinear frequency ratio are presented. It is seen that with increasing load, the displacement of USFG beam under force loads is more than for the other states. Moreover it can be seen that the nonlinear to linear natural frequency ratio decreases with increasing aspect ratio (h/L) for UD, USFG and SFG beam. Also, it is shown that at the specified value of (h/L), the natural frequency ratio increases with the increasing the values amplitude of waviness while the dimensionless nonlinear to linear maximum deflection decreases. Moreover, with considering the amplitude of waviness, the stiffness of Euler-Bernoulli beam model reinforced by FG-CNT increases. It is concluded that the R parameter increases with increasing of volume fraction while the rate of this parameter decreases. Thus one can be obtained the optimum value of FG-CNT volume fraction to prevent from resonance phenomenon.

Experimental Study on the Composite Bridge Deck of Hollow Section (중공단면 복합소재 교량 바닥판의 시험을 통한 구조적 특성 분석)

  • Lee, Sung-Woo;Kim, Byung-Suk;Hong, Kee-Jeung
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.19 no.4 s.74
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    • pp.325-335
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    • 2006
  • In this paper, flexural test, girder-connection test and barrier-connection test for the pultruded composite bridge deck of hollow section, were carried out and its structural characteristics were evaluated. In the flexural test specimen, deflection was measured at center of the span and strains were measured at various locations to see the structural behavior up to the failure. In addition, finite element analysis was performed for the flexural test specimen and the results were compared with experiments, and load carrying capacity was evaluated. Also, field load test was conducted for the demonstration plate girder bridge and other field applications were described.

An Experimental Study on Static Behaviors of Composite Sandwich Bridge Decks with Hybrid GFRP-Steel Core (하이브리드 GFRP-강재 심재를 갖는 복합샌드위치 교량바닥판의 정적거동에 관한 실험 연구)

  • Ji, Hyo-Seon;Chun, Kyung-Sik;Park, Dae-Yong;Son, Byung-Jik
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.2 no.3
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    • pp.12-17
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    • 2011
  • This paper presents the flexural behavior of a hybrid Glass Fiber-Reinforced Polymer(GFRP)-steel decks for use in deteriorated bridge decks replacement. Static load tests were conducted to investigate the structural characteristics of the hybrid FRP-steel deck. The tested deck panel satisfied the design criteria. The failure mode of the hybrid deck was demonstrated ductility with deformation beyond initial yielding. The responses were compared with the ANSYS finite element predictions. It was found that the presented hybrid deck was efficient for use in bridges. The thickness of the hybrid deck may be decreased when compared to that of the all FRP deck with similar flexural rigidity.

Buckling Strength Analysis of Stiffened Composite Plates for the Optimum Laminate Structure (최적 적층구조를 위한 보강된 복합적층판의 좌굴강도 해석)

  • H.R.,Kim;J.W.,Lee
    • Bulletin of the Society of Naval Architects of Korea
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    • v.26 no.3
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    • pp.21-28
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    • 1989
  • The optimun laminated composition of the stiffened composite plates is studied from the view point of buckling strength. The finite element method is applied to the buckling analysis of the composite plates taking into account the effect of shear deformation through the plate thickness. The stiffened plate model is discretized using plate thickness and symmetrically stacked. Parametric study is carried out for the selection of the optimum laminate structure; optimum fiber angle sequence through the thickness. Laminate structure of $[-45^{\circ}/45^{\circ}/90^{\circ}/0^{\circ}]$, is found to give the best buckling strength. For the case of that layer number is more than eight, best result is obtained when layers of the same fiber angle are put together, leaving the laminate has the same fiber angle sequence as a whole.

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