• Title/Summary/Keyword: cold plate

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A Study on Cold Forging Process Design of a Terminal Pin for High-Voltage Capacitors (고압콘덴서용 단자핀의 냉간단조 공정설계에 관한 연구)

  • 김홍석;윤재웅;손일헌
    • Transactions of Materials Processing
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    • v.13 no.7
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    • pp.586-593
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    • 2004
  • A terminal pin, which is a part of high-voltage capacitors, has a plate-shaped head section with thickness of 0.8mm. The current manufacturing process, in which the head section is welded on the body part, has given wide deviations of part qualities such as geometrical accuracy, mechanical strength and electrical stability. In this study, a cold forging process sequence was designed in order to produce the terminal pin as one piece. The plate-shaped head section requires an upsetting in the lateral direction of a cylindrical billet, which is followed by a blanking process. The deformed geometry of the lateral upsetting, however, could not be predicted precisely by intuition since metal flows of an axial and a lateral direction of the cylindrical billet would occur simultaneously. Therefore, in this study, three dimensional finite element analyses were applied to the lateral upsetting process in order to determine a proper diameter and height of the cylindrical billet. Once the geometry of the initial billet was determined, intermediate forging processes were designed by applying cold forging guidelines and the designed process sequence was verified by two dimensional finite element analysis. In addition, cold forging tryouts were conducted by using a die set, which was manufactured based on the designed process and finally we found that the part qualities were improved by the proposed cold forging process.

Correlations of Frost Properties Considering the Environmental Parameters over a Cold Flat Plate (수평편판에서의 착상인자를 고려한 서리 물성치의 상관식)

  • Lee, Kwan-Soo;Kim, Yong-Chul;Jhee, Sung
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.25 no.8
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    • pp.1046-1052
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    • 2001
  • This study has been performed experimentally to measure the frost properties over a cold flat plate in order to obtain the correlations of the frost properties with various environmental parameters. Correlations of the frost surface temperature, thickness, density, and thermal conductivity are presented along with the experimental results as a function of environmental parameters, distance from the leading edge of test plate, and time. These correlations can be used to predict the frost properties with a maximum error of 8% in the following ranges : air temperature 15∼25$\^{C}$, relative humidity 60∼80%, air velocity 1∼3m/s and cooling plate temperature -15∼-25$\^{C}$.

Experimental Study on Heat Transfer Performance of Oil Cooler (오일 쿨러의 열전달 성능에 관한 실험적 연구)

  • Cho, Dong-Hyun;Lim, Tae-Woo
    • Proceedings of the KSME Conference
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    • 2008.11b
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    • pp.2328-2333
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    • 2008
  • The experimental study was carried out to evaluate the heat transfer performance on the shell side of shell-and-plate finned tube heat exchanger with three different tube numbers(9, 13 and 19). Oil flowing on the shell side was cooled by cold water flowing inside the tubes. A shell-and-tube heat exchanger of an oil cooler consisted of one shell pass and two tube passes with the inner tube diameter of 8.82 mm and the tube length of 575 mm. Mass flow rate was varied from 1.2 to $6.0\;m^3/h$ for oil and from 0.6 to $3.0\;m^3/h$ for cold water, respectively. From the experiment of shell-and-plate finned tube heat exchanger, the shell side heat transfer coefficient of heat exchanger with 9 tubes was compared with that of 13 and 19 tubes. It was found that the heat exchanger with 9 plate finned tubes showed more performance of heat transfer than that of 13 and 19 tubes.

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DUFOUR AND HEAT SOURCE EFFECTS ON RADIATIVE MHD SLIP FLOW OF A VISCOUS FLUID IN A PARALLEL POROUS PLATE CHANNEL IN PRESENCE OF CHEMICAL REACTION

  • VENKATESWARLU, M.;BABU, R. VASU;SHAW, S.K. MOHIDDIN
    • Journal of the Korean Society for Industrial and Applied Mathematics
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    • v.21 no.4
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    • pp.245-275
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    • 2017
  • The present investigation deals, Dufour and heat source effects on radiative MHD slip flow of a viscous fluid in a parallel porous plate channel in presence of chemical reaction. The non-linear coupled partial differential equations are solved by using two term perturbation technique subject to physically appropriate boundary conditions. The numerical values of the fluid velocity, temperature and concentration are displayed graphically whereas those of shear stress, rate of heat transfer and rate of mass transfer at the plate are presented in tabular form for various values of pertinent flow parameters. By increasing the slip parameter at the cold wall the velocity increases whereas the effect is totally reversed in the case of shear stress at the cold wall. It is observed that the effect of Dufour and heat source parameters decreases the velocity and temperature profiles.

Using the Finite Element Method, 3 Dimensional FE Analysis of Residual Stress by Cold Expansion Method in the Plate Baying Adjacent Holes (인접홀에서 홀확장법 적용시, 유한요소법을 이용한 잔류응력해석)

  • Yang Won-Ho;Cho Myoung-Rae;Jang Jae-Soon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.5 s.248
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    • pp.528-532
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    • 2006
  • In the aerospace industry, Cold expansion has been used the most important method that is retarded of crack initiation from fastener hole surface. Cold expansion method(CEM) is that a oversized tapered mandrel goes through the hole in order to develop a compressive residual stress as the passing of the mandrel around the hole. Therefore, because of characteristic of mandrel inserting, Residual Stress Distributions (RSD) are differently generated form Entry, Mid and Exit position of the plate. Also, it is respected that RSD are changed as distances between holes. In this paper, It is performed a FE analysis of RSD by CEM and it is respectively shown RSD in the Entry, Mid and Exit position. It is compared residual stress results form the cold expansion in these two cases: the concurrent CEM and the sequential CEM. From this research, it has been found that compressive residual stress of Entry position is lower than other positions. Also, the concurrent CE of adjacent holes leads to much higher compressive residual stress than the sequential CE. In addition, in the sequential CE case, a compressive RSD of 1 step's hole around is lower than compressive RSD of 2 step's hole around.

The Application and Fabrication Process of Cold Cathode Lamp Using a FEA (FEA를 이용한 Cold Cathode Lamp의 제작 공정 연구와 그 응용성)

  • Park, Suhg-Hyun;Hong, Kun-Jo;Jun, Seok-Hwan;Kwon, Sang-Jik;Lee, Neung-Hun;Park, Jae-Bum
    • Proceedings of the KIEE Conference
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    • 2000.07c
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    • pp.1800-1802
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    • 2000
  • 본 연구에서는 냉음극 발광 소자인 FEA를 이용하여 Cold Cathode Lamp 제작과 그 구조에 대해서 연구하였다. Anode plate에는 ZnO:Zn 형광체를 전기영동법으로 증착한 후 tube slabs와 anode plate를 frit glass를 이용하여 접합하였다. FEA와 substrate의 bonding, addressing을 위한 wire bonding, substrate와 집속전극, setter를 stem base의 외부전극에 연결하기 위한 spot welding, tube와 stem base를 glass melting method로 접합 공정을 하였다. 진공배기 시스템에 배기판을 연결하여 ${\sim}10^{-7}$torr까지 배기한 후 heater를 이용하여 배기관을 tip-off하였다. 최종적으로 진공을 유지하기 위해 getter를 RF 고주파로 활성화하였다. 결론적으로 lamp외 특성을 비교분석한 후 휘도 및 발광효율을 향상시키기 위한 구조절 개선과 방안을 고찰하였다.

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A STANDARD METHOD FOR JOINTING CAMEL CARCASSES WITH REFERENCE TO THE EFFECT OF SLAUGHTER AGE ON CARCASS CHARACTERISTICS IN NAJDI CAMELS. I. WHOLESALE CUT WEIGHT

  • Abouheif, M.A.;Basmaeil, S.M.;Bakkar, M.N.
    • Asian-Australasian Journal of Animal Sciences
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    • v.3 no.2
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    • pp.97-102
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    • 1990
  • A procedure to standardize camel carcass fabrication is proposed. This includes a definitive method of jointing the carcass into wholesale neck, shoulder, brisket, rib, plate, loin, flank, rump and leg cuts. Carcass cutout data were collected from the right sides of 21 Najdi male camels averaging 8, 16 and 26 months of age in order to determine the influence of age on the weight of each wholesale cut. The weight of body, empty body, hot carcass, cold carcass, hump fat, kidney, pelvic and heart fat (KPH) and each wholesale cut increased (p < .01) with age. Except for percent shrinkage and wholesale rump weight, all studied traits increased (p < .01) linearly as the age increased. This change was most pronounced in wholesale flank and plate cuts, increasing by 4.2 and 3.4 times, respectively, while the rump and shoulder cuts changed the least, increasing by 1.8 and 1.9 times, respectively. Allometric growth coefficients indicated that as the camel grew, the weight of rib, brisket, plate and flank cuts increased relatively more rapidly than did cold carcass or empty body weight and that the weight of wholesale shoulder, neck, leg and rump increased less rapidly than did cold carcass or empty body weight.

Comprehensive Residual Stress Distributions in a Range of Plate and Pipe Components

  • Lee Hyeong-Yeon;Kim Jong-Bum;Lee Jae-Han;Nikbin Kamran M.
    • Journal of Mechanical Science and Technology
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    • v.20 no.3
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    • pp.335-344
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    • 2006
  • A comprehensive review of through thickness transverse residual stress distributions in a range of as-welded and mechanically bent components made up of a range of steels has been carried out, and simplified generic transverse residual stress profiles for a plate and pipe components have been proposed. The geometries consisted of welded pipe butt joints, T-plate joints, tubular T-joints, tubular Y-joints and a pipe on plate joints as well as cold bent tubes and pipes. The collected data covered a range of engineering steels including ferritic, austenitic, C-Mn and Cr-Mo steels. Measured residual stress data, normalised with respect to the parent material yield stress, has shown a good linear correlation versus the normalised depth of the region containing the residual stress resulting from the welding or cold-bending process. The proposed simplified generic residual stress profiles based on the mean statistical linear fit of all the data provides a reasonably conservative prediction of the stress intensity factors. Whereas the profiles for the assessment procedures are fixed and case specific, the simple bilinear profiles for the residual stresses obtained by shifting the mean and bending stress from the mean regression line have been proposed and validated.

Biofilm Formation of Food-borne Pathogens under Stresses of Food Preservation (식품 보존 스트레스에서의 식중독세균의 생체막 생성)

  • Lee, No-A;Noh, Bong-Soo;Park, Jong-Hyun
    • Korean Journal of Food Science and Technology
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    • v.38 no.1
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    • pp.135-139
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    • 2006
  • Most bacteria form biofilm as self-defence system, making efficient food sanitization, preservation, and instrument washing more difficult. Biofilm formation of Salmonella, E. coli, B. cereus, and S. aureus was observed during 24 hr food preservations by performing microtiter plate and glass wool assays. Most cells formed biofilm and attached onto glass wool. When biofilm formation and injury were analyzed on the microtiter plate, 10 and 20% acid-injured E. coli and S. aureus, respectively, 30-50% cold temperature $(4^{\circ}C)-injured$ B. cereus and E. coli, and 30-55% 6% sodium chloride solution-injured Salmonella showed significant biofilm formation. Results indicate biofilm formation level differed within species depending on type of stress.

An Experimental Study on Calibration Method of Heat Flux Sensor by using Helium Gas (헬륨을 이용한 열유속센서 검정방법의 실험적 연구)

  • Yang, Hoon-Cheul;Song, Chul-Hwa;Kim, Moo-Hwan
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.1219-1224
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    • 2004
  • The objective of this study is to propose an experimental calibration facility in which a heat flux sensor can be calibrated under conductive condition by using helium gas. The heat flux calibration facility was designed, simulated and manufactured for use in a high heat transfer condition. It delivers heat fluxes up to a maximum of 35 KW $m^{-2}$. A copper block heated electrically with 3.5 KW power is designed to produce uniform temperature up to 600 K across its face. High heat fluxes are provided between hot plate and cold plate by 1 mm height helium filled gap. A cold plate is maintained around 300 K through pool boiling using a refrigerant and water-cooled heat exchanger. A simulation was conducted to verify the design of the main test section. To verify the performance of calibration facility, a heat flux sensor was examined. The measured heat fluxes were compared to the calculated one.

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