• Title/Summary/Keyword: coefficients of thermal expansion

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The Effect of Ni, Ce Addition and Extrusion Temperature on Al-Si Alloy (Al-Si 합금에 Ni, Ce 첨가 효과와 압출온도의 영향)

  • 이태행;홍순직
    • Journal of Powder Materials
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    • v.11 no.1
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    • pp.34-42
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    • 2004
  • The effect of extrusion temperature on the microstructure and mechanical properties were studied in He-gas atomized $Al_{81-(x+y)}Si_{19}Ni_xCe_y$ alloy powders and their extruded bars using SEM, tensile testing and thermal expansion testing. The extruded bar of $Al_{73}Si_{19}Ni_7Ce_1$ alloy consists of a mixed structure in which fine Si particles with a particle size below 20∼500nm and very fine $Al_3Ni,\;Al_3Ce$ compounds with a particle size below 200nm are homogeneously dispersed in Al martix with a grain size below 500nm. With increasing extrusion temperature, the microstructural scale was decreased. The ultimate tensile strength of the alloy bars has incresed with decreasing extrusion temperature from 500 to 35$0^{\circ}C$ and $Al_{73}Si_{19}Ni_7Ce_1$ alloy extreded at 35$0^{\circ}C$ shows a highest tensile strength of 810 MPa due to the fine namostructure. The addition of Ni and Ce decreased the coefficients of thermal expansion and the effects of extression temperature on the thermal expansion were not significant.

Effects of High Temperature and Radiation on the Properties of Thermal, mechanical and Shielding Ability of Neutron Shielding Materials (고온 및 방사선이 중성자 차폐재의 열적, 역학적 및 차폐능 특성에 미치는 영향)

  • Jo, Su-Haeng;Hong, Sun-Seok;Jeong, Myeong-Su;Do, Jae-Beom;Park, Hyeon-Su
    • Korean Journal of Materials Research
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    • v.9 no.4
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    • pp.404-408
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    • 1999
  • Effects of heating time and radiation under high temperature on the properties of thermal, mechanical and shielding ability of modified (KNS-101), hydrogenated bisphenol-A(KNS-201) type epoxy resin and phenol-novolac(KNS-301) type epoxy resin based neutron shielding materials that are used for shipping casks for radioactive material have been investigated. At early stages, the offset temperatures of KNS-101, KNS-201 and KNS-301 increased with the heating time under high temperature, but it was rarely affected by the heating time in the later stages. In addition, the thermal conductivities of KNS-101 and KNS-201 decreased with heating time, but that of KNS-301 increased with the heating time. On the contrary, the thermal expansion coefficients of neutron shielding materials decreased with heating time. At the high temperature, the tensile strength and flexural strength of the shielding materials decreased with heating time. On the contrary, the thermal expansion coefficients of neutron shielding materials decreased with heating time. At the high temperature, the tensile strength and flexural strength of the shielding materials of KNS-101 and KNS-301 increased with heating time, but those of KNS-201 decreased with heating time. The shielding ability of neutron shielding materials slightly increased with the radiation dose, and shielding abilities of shielding materials of KNS-101 and KNS-201 were affected to a more extent than that of KNS-301 by radiation dose under high temperature.

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Effect of Ceramic Ball Inclusion on Densification of Metal Powder Compact (삽입된 세라믹 볼이 금속분말성형체의 치밀화에 미치는 영향)

  • Park, Hwan;Yu, Yo-Han;Kim, Gi-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.1 s.173
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    • pp.29-37
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    • 2000
  • The effect of a ceramic ball inclusion on densification behavior of a metal powder compact was investigated under cold isostatic pressing, pressureless sintering and hot isostatic pressing. To simulate those processes, proper constitutive models were implemented into a finite element program (ABAQUS). Measured density distributions of metal powder compacts were also compared with finite element results and showed the same trend with simulated results. Residual stress distributions were calculated by finite element analysis to study the effect of ceramic ball inclusions with different thermal expansion coefficients. The higher residual stress was observed in a metal powder compact when the difference between thermal expansion coefficients for a ceramic ball and metal powder became larger. Samples produced by Wing showed more uniform density distributions and lower residual stresses compared to those by sintering after cold isostatic pressing. For various sizes of ceramic ball inclusions, densification and deformation of powder compacts were also studied during hot isostatic pressing.

Quality improvement on joints of electronic materials and its reliability by Fe-Ni alloy clad lead frame (Fe-Ni 합금 클래드 리드 프레임을 이용한 전자 재료 접합부의 품질향상과 그 신뢰성)

  • 신영의;최인수;안승호
    • Journal of Welding and Joining
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    • v.13 no.2
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    • pp.82-95
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    • 1995
  • This paper discusses distribution of thermal stress, strain at near the joint and investigates the reliability of solder joints of electronic devices on a printed circuit board. As Electronic devices are composed of different materials, thermal stresses generate at near the interface, such as solder joints and interface between lC device and lead frame pad due to the differences of thermal expansion coefficients, As results of thermal stress, strain, micro crack often occurs thermal fatigue fracture at the interface of different materials, The initiation and propagation of micro crack depend on the environmental conditions, such as storage temperature and thermal cycling. Finally, this paper experimentally shows a way to suppress micro cracks by using Fe-Ni alloy clad lead frame, and investigates crack and thermal fatigue fracture of TSOP(Thin small outline package) type on printed circuit board.

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High resolution heterodyne interferometric technique with AOM for measuring the thermal expansion (음향광변조기를 이용한 고분해능의 헤테로다인 간섭식 열팽창 측정기술)

  • 최병일;이상현;김종철;임동건
    • Korean Journal of Optics and Photonics
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    • v.13 no.6
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    • pp.530-536
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    • 2002
  • The accurate measurements of thermal expansion coefficients is one of the most important techniques required not only in material science but also in industries. A high precision interferometric dilatometer, using acoustic optical modulator, has been constructed and its performance has been tested. The system consists of a double-path optical heterodyne interferometer and a radiant heating furnace. This provides highly accurate length measurement, and allows rapid heating and cooling method for the specimen. A three longitudinal mode frequency stabilized He-Ne laser, using the secondary beat frequency, is constructed. Its stability is found to be $5{\times}10^{-9}$. The uncertainty in the length measurement is estimated to be of nanometer order in the range between room temperature to 1100 K.

A Study on the Cordierite Ceramic Composite Dispersed with the Zirconia (지르코니아-코디어라이트 복합재료에 관한 연구)

  • 정형진;오영제;이전국
    • Journal of the Korean Ceramic Society
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    • v.27 no.2
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    • pp.256-264
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    • 1990
  • Cordierite(2MgO$.$2Al2O3$.$5SiO2) was known to display low thermal expansions over wide temperature ranges, but showed poor mechanical strength. The present studies have been concerned with the sintering of cordierite based ceramics containing pure or stabilized zirconia. The crystallographic and microstructural results were not affected by the fact whether added zirconia was stabilized or not. As the contents of zirconia were increased, M.O.R., KIC, bulk densities were increased but the thermal expansion coefficients were decreased.

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A Study on Thermal Conductivity Properties of Ground Heat Exchangers for GSHP systems (지열냉난방시스템 수직형 지중열교환기 그라우트의 열적 특성에 관한 연구)

  • Baek, Sung-Kwon;Jeon, Joong-Kyu;An, Hyung-Jun
    • Proceedings of the SAREK Conference
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    • 2007.11a
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    • pp.429-433
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    • 2007
  • Cement mortar and concrete can be used as grouts but problems regarding shrinkage and the discord of coefficients of thermal expansion between grouts and HDPE pipes has to be solved. Thermal conductivities of wet condition two times larger than those of dry condition, except for pure cement mortar. The addition of sand into the cement grouts greatly increases the thermal conductivity. The addition of bentonite into the cement grouts reduces thermal conductivity thus reducing the density. Bentonite grouting must be used only below the groundwater table since bentonite grouts possesses high shrinkage property in dry condition. The addition of sand prevents the shrinkage of bentonite grouts. Bentonite manufactured in Korea can be used since they possess similar thermal conductivities with imported products. The addition of sand into the bentonite grouts greatly increases the thermal conductivity.

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Construction and Application of Experimental Formula for Nonlinear Behavior of Ferroelectric Ceramics Switched by Electric Field at Room Temperature during Temperature Rise

  • Ji, Dae Won;Kim, Sang-Joo
    • Journal of the Korean Ceramic Society
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    • v.55 no.1
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    • pp.67-73
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    • 2018
  • A poled lead zirconate titanate (PZT) cube specimen that is switched by an electric field at room temperature is subject to temperature increase. Changes in polarization and thermal expansion coefficients are measured during temperature rise. The measured data are analyzed to obtain changes in pyroelectric coefficient and strain during temperature change. Empirical formulae are developed using linear or quadratic curve fitting to the data. The nonlinear behavior of the materials during temperature increase is predicted using the developed formulae. It is shown that the calculation results can be compared successfully with the measured values, which proves the accuracy and reliability of the developed formulae for the nonlinear behavior of the materials during temperature changes.

Study on the Thermo-Mechanical Behaviors of Fiber Metal Laminates Using the Classical Lamination Theory (고전적층이론을 이용한 섬유금속적층판의 열 . 거동 연구)

  • Choi, Heung-Soap;Roh, Hee-Seok;Kang, Gil-Ho;Ha, Min-Su
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.4
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    • pp.394-401
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    • 2004
  • In this study the mechanical behaviors of fiber metal laminates(FMLs) such as ARALL, GLARE and CARE which are recently developed as new structural materials and known to have excellent fatigue resistant characteristics while with relatively low densities compared to the conventional aluminum materials, are considered through the classical lamination theory. The mechanical properties such as elastic moduli, thermal expansion coefficients and hygro-thermally induced residual stresses in the fiber metal laminates are obtained and compared each other. Also, carpet plots of effective elastic moduli, Poisson's ratio and the thermal expansion coefficient for GLARE FML are plotted.

Thermal Residual Stress Analysis of Fiber Reinforced Metal Laminate (섬유강화금속적층판(FRML)의 열응력 해석)

  • 김위대;양승희
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.05a
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    • pp.61-64
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    • 2002
  • Fiber reinforced metal laminate(FRML) consists of alternations layers of metal and fiber reinforced composite. The difference in the coefficients of thermal expansion between metal and composite layer produces remarkable amount of thermal residual stresses between layers. Generally, FRML shows a tensile stress in metal layers, a compressive stress in composite layers after curing. In this study, the thermal residual stresses of several types of FRML are investigated to get the best combination of metal and composite which can reduce the thermal residual stresses. The residual stress level is compared with the strength of each layers to explain the fracture mechanism of FRML.

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