• Title/Summary/Keyword: circular cross-section

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The Study of Manufacturing Technology for a Sill Side by Roll Forming (다단 성형 기술을 이용한 차체 부품 개발)

  • Kim, D.K.;Han, S.W.;Jeon, H.J.;Cheon, S.H.;Moon, Y.H.
    • Transactions of Materials Processing
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    • v.23 no.6
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    • pp.376-379
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    • 2014
  • During roll forming a sheet metal is continuously and progressively formed into a product of the required cross-section and longitudinal shape. An example product is a circular tube with a required diameter, wall-thickness and straightness. Roll forming occurs by passing the sheet through a series of forming rolls that are arranged in tandem. Each pair of forming rolls in the roll forming line plays a particular role in obtaining the required cross-section and longitudinal shape in the product. In recent years, that process is often applied to car body parts by automotive industries. In the current study, an optimal model design and proper roll-pass sequences as well as the number of forming rolls and bending angles were used to produce a sill side. The effects of the process parameters on the final shape formed by roll forming defects were evaluated.

Multianalyte Sensor Array using Capillary-Based Sample Introduction Fluidic Structure: Toward the Development of an "Electronic Tongue"

  • Sohn, Young-Soo;Anslyn, Eric V.;McDevitt, John T.;Shera, Jason B.;Neikirk, Dean P.
    • Journal of Sensor Science and Technology
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    • v.13 no.5
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    • pp.378-382
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    • 2004
  • A micromachined fluidic structure for the introduction of liquid samples into a chip-based sensor array composed of individually addressable polymeric microbeads has been developed. The structure consists of a separately attached cover glass, a single silicon chip having micromachined channels and microbead storage cavities, and a glass carver. In our sensor array, transduction occurs via colorimetric and fluorescence changes to receptors and indicator molecules that are covalently attached to termination sites on the polymeric microbeads. Data streams are acquired for each of the individual microbeads using a CCD. One of the key parts of the structure is a passive fluid introduction system driven only by capillary force. The velocity of penetration of a horizontal capillary for the device having a rectangular cross section has been derived, and it is quite similar to the Washburn Equation calculated for a pipe with a circular cross section having uniform radius. The test results show that this system is useful in a ${\mu}$-TAS and biomedical applications.

Elastic buckling of end-loaded, tapered, cantilevered beams with initial curvature

  • Wilson, James F.;Strong, Daniel J.
    • Structural Engineering and Mechanics
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    • v.5 no.3
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    • pp.257-268
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    • 1997
  • The elastic deflections and Euler buckling loads are investigated for a class of tapered and initially curved cantilevered beams subjected to loading at the tip. The beam's width increases linearly and its depth decreases linearly with the distance from the fixed end to the tip. Unloaded, the beam forms a circular are perpendicular to the axis of bending. The beam's deflection responses, obtained by solving the differential equations in closed form, are presented in terms of four nondimensional system parameters: taper ratio ${\kappa}$, initial shape ratio ${\Delta}_0$, end load ratio f, and load angle ${\theta}$. Laboratory measurements of the Euler buckling loads for scale models of tapered initially straight, corrugated beams compared favorably with those computed from the present analysis. The results are applicable to future designs of the end structures of highway guardrails, which can be designed to give the appropriate balance between the capacity to deflect a nearly head-on vehicle back to its right-of-way and the capacity to buckle sufficiently that penetration of the vehicle may be averted.

Analysis of effects of the roll forming process parameters of side sill (롤 포밍용 차체 부품 공정 변수 영향도 해석)

  • Kim, D.K.;Sohn, S.M.;Lee, K.H.;Lee, M.Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.10a
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    • pp.310-313
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    • 2007
  • In roll forming process, a sheet metal is continuously progressively formed into a product with required cross-section and longitudinal shape, such as a circular tube with required diameter, wall-thickness and straightness, by passing through a series of forming rolls in arranged in tandem. In this process, each pair of forming rolls installed in a forming machine play a particular role in making up the required cross-section and longitudinal shape of the product. In recent years, that process is often applied to the bumper rail in the automotive industries. In this study, a optimal roll flower model and proper roll-pass sequence can be suggested by analyzing courcenter strain and longitudinal strain according to the roll-pass with FEM simulation. And also effects of the process parameters on the final shape formed by roll forming defects a evaluated.

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Free vibration analysis of tapered FRP transmission poles with flexible joint by finite element method

  • Saboori, Behnam;Khalili, Seyed Mohammad Reza
    • Structural Engineering and Mechanics
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    • v.42 no.3
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    • pp.409-424
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    • 2012
  • Since relatively low elasticity modulus of the FRP materials results in lower natural frequencies, it is necessary to study the free vibration of FRP transmission poles. In this paper, the free vibration of tapered FRP transmission poles with thin-walled circular cross-section is investigated by a tapered beam element. To model the flexible joints of the modular poles, a rotational spring model is used. Modal analysis is performed for typical FRP poles with/without joint and they are also modeled by ANSYS commercial finite element software. There is a good correlation between the results of the tapered beam finite element model and those obtained from ANSYS as well as the existing experimental results. The effects of different geometries, material lay-ups, concentrated masses at the pole tip, and joint flexibilities are evaluated. Moreover, it is concluded that using tougher fibres at the inner and outer layers of the cross-section, results in higher natural frequencies, significantly.

Parameter Study of Circular Cross-section Wing Spar by Using EDISON Ksec2D-AE (EDISON Ksec2D-AE를 이용한 원형 단면 날개 보의 파라미터 연구)

  • Koo, Sang-Hoon;Ha, Hyeon-Ho
    • Proceeding of EDISON Challenge
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    • 2016.03a
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    • pp.175-182
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    • 2016
  • Recently, carbon fiber-reinforced composite is widely used in many aerospace applications. Among most of the aerospace vehicles, human-powered aircraft essentially uses it for minimizing the weight of the vehicle and gaining high stiffness to increase its efficiency. In this paper, main wing spar of the human-powered aircraft is investigated. Finite element models were created based on the baseline model built in 2013 to make analysis of cross-section of the spar with varying ply angles of each layer of the spar. Objective function, which is affected from bending rigidity, torsional rigidity, and strength ratio, was evaluated for every cases. The model of 2013 and present cases were put into comparison by values evaluated from objective function. From the comparison, it was concluded that there are more chances to improve the baseline model to make the vehicle better in stiffness and weight than the model of 2013.

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Development of Automated Design Program for Electric Railway Pole Foundation (전철주기초 설계 자동화 프로그램 개발)

  • Kim, Jung-Moo;Chung, Won-Yong;Jeon, Yun-Bae;An, Seung-Hwa;Song, Kyu-Seok;Kim, Jong-Nam;Lee, Su-Hyung
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.692-697
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    • 2010
  • In this paper, a design program for electric railway pole foundation was developed by applying the estimation study performed by Korean Railway. There are two kinds of shapes in the cross-section of electric railway pole foundation: rectangle and circle. In foundation designing, The rectangular foundation should be satisfied with vertical, horizontal and moment equilibrium equations. On the other hand, the circular foundation should be satisfied with horizontal and moment equilibrium equations. The design program was coded into MFC(Microsoft Foundation Class) by MS Visual C. The equation's roots in the program were obtained by Incremental Search method. Dialog and property sheet(Wizard Mode) input windows were selected for user-friendliness. The biggest advantage of this program is to find an optimum depth in a given section.

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The Stress Distribution in a Flat Plate with a Reinforced Circular Hole under Biaxial Loading (보강(補强)된 원형(圓形)구멍을 가진 평판(平板)의 이축하중하(二軸荷重下)에서의 응력분포(應力分布))

  • S.J.,Yim
    • Bulletin of the Society of Naval Architects of Korea
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    • v.8 no.1
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    • pp.53-66
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    • 1971
  • The effect of reinforced circular hole in a flat plate under general biaxial loading conditions is considered. The reinforcement is achieved by attaching a circular ring of uniform rectangular cross section along the boundary of the hole. This investigation includes a theoretical solution and an experimental conformation. In the theoretical analysis, Gurney's method is used to obtain a solution for the stress distribution and the solution is expressed in a general form, so that it can be applicable to the case of general biaxial loading and general values of Poisson's ratios. In the experimental work a systematic series of photoelastic models, as shown in Fig.5 and Table 1, were analyzed on polariscope. The experimental results were in good agreement with the theoretical ones, as shown in Fig.8 and 9. The conclusions derived are as follows: 1) The theoretical results, given in Eq. $(1){\sim}(5)$, are sufficient in accuracy for the engineering design purpose. 2) The stress concentration factor decreases as the ratio n increases, but not significant beyond n=3. 3) The stress concentration factor increase as the ratio m increases, but not significant below m=0.7.

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Effect of the Circular Saw-Blade Type and Wear on the Cutting Quality of a Glass Carbon-Fiber Hybrid Composite (원형 톱날의 형태와 마모가 유리 탄소섬유 하이브리드 복합재료의 절단 품질에 미치는 영향)

  • Baek, Jong-Hyun;Joo, Chang-Min;Kim, Su-Jin;Park, Yoon-Ok
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.10
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    • pp.72-79
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    • 2021
  • A circular saw is an effective tool for cutting glass and carbon-fiber hybrid composites. This study investigated tool wear and cut quality when reusing saw blades. The carbide saws wear four times faster than the new ones, and polycrystalline diamond (PCD) is very resistant to tool wear, except at the end of its lifespan. The cut cross-section quality is affected by the blade type, tool wear, and spindle speed. Alternate top bevel (ATB)-type blades are suitable for cutting fiber-reinforced plastics, but triple-chip grind (TCG)-type blades are unsuitable because they cause fiber-pullout defects. Tool wear and low spindle speeds increase the occurrence of arc scratches, due to the rear saw blade. A microscopic examination showed that the burr, which is a mixture of fiber chips and epoxy matrix, was bonded on top, and glass-fiber delamination occurred on the bottom glass-fiber-reinforced polymer (GFRP) surface.

A Study on the Ultimate Strength and Behavior of Circular Section Subjected to Cross-Sectional Distortion (뒤틀림변형을 받는 관형단면의 극한강도 및 거동에 관한 연구)

  • Kim, Woo Bum
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.14 no.1
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    • pp.83-91
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    • 1994
  • An efficient method was developed to determine the ultimate strength for the segment subjected to cross-sectional distortion. Cumulative data based on the finite element analysis were used to perform the multi-regression analysis. A moment-thrust-curvature relationship of short segment was obtained with mathematical forms in the nonlinear range. The extensive parametric study was performed to generate the ultimate strength for the various segments. The result was compared with the experimental result which was not included in the database. The proposed method gives an essential tool for the nonlinear analysis of beam-column.

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