• Title/Summary/Keyword: cast film

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Vibration Analysis for Failure Diagnosis of Cylinder Liner of Large Ship Engine (선박엔진의 실린더 라이너의 손상 진단을 위한 진동 분석법)

  • Koo, Hyunho;Cho, Yonsang;Park, Junhong;Park, Heungsik
    • Tribology and Lubricants
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    • v.30 no.1
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    • pp.21-28
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    • 2014
  • Damage to the cylinder liner of large ship engines, such as scuffing on the surface, can occur very easily because it is operated in a corrosive environment. This scuffing may be due to oil film destruction and corrosive wear caused by water and sulfur included in the fuel, abrasive impurities, and poor lubricants. Thus, a method for monitoring the condition and diagnosing the failure of the cylinder liner and piston ring is needed. In this study, a reciprocating friction and wear test was carried out with a cast iron specimen, which simulated an engine cylinder in a corrosive atmosphere. The lubricants used were base oil, stirred oil with distilled water, a NaCl solution, and dilute sulfuric acid. The friction coefficient and frequency spectrum were measured using a load cell and acceleration sense in each experimental condition. We then used these results to diagnose the failure of the cylinder liner.

Effect of Coagulating Nonsolvent on Impregnation of Inorganic Fluor in the PSF Membranes Prepared by Phase Inversion (상반전 폴리설폰 막에 무기 fluor의 함침에 있어 침지용 비용매가 미치는 영향)

  • 한명진;남석태
    • Membrane Journal
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    • v.11 no.2
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    • pp.89-95
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    • 2001
  • Polysulfone membranes containing an inorganic fluor, cerium activated yttrium silicate (CA Y5), were prepared via the phase inversion technique. The casting solutions with the fluor' were solidified to result in a membrane by using two different nonsolvent coagulants, water and isopropanol. In the process, the fluor worked as a monitioring agent for investigating the characteristics of the phase inversiun process. On the initial contact with water as nonsolvent, the induction of rapid polymer collapse results.in the entrapment of the fluor in the formed membrane structure. Impregnated fluor is dispersed in the polymer structure rather than being enveloped by polymer molecules. In comparison, the fluor is localized in the cell-like structure of membrane, as the cast solution film is cuagulated by immersion into a isopropanol bath.

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Improved Sensitivity of a Glucose Sensor by Encapsulation of Free GOx in Conducting Polymer Micropillar Structure

  • Jung, Shin-Hwan;Lee, Young-Kwan;Son, Yong-Keun
    • Journal of Electrochemical Science and Technology
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    • v.2 no.2
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    • pp.124-129
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    • 2011
  • A simple process of fabricating micropillar structure and its influence upon enhancing electrochemical biosensor response were studied in this work. Conducting polymer PEDOT was used as a base material in formulating a composite with PVA. Micro porous PC membrane filter was used as a template for the micropillar of the composite on ITO electrode. This structure could provide plenty of encapsulating space for enzyme species. After dosing enzyme solution into this space, Nafion film tent was cast over the pillar structure to complete the micropillar cavity structure. In this way, the encapsulation of enzyme could be accomplished without any chemical modification. The amount of enzyme species was easily controllable by varying the concentration of the dosing solution. The more amount of enzyme is stored in the sensor, the higher the electrochemical response is produced. One more reason for the sensitivity improvement comes from the large surface area of the micropillar structure. Application of 0.7 V produced the best current response under the condition of pH 7.4. This biosensor showed linear response to the glucose in 0.1~1 mM range with the average sensitivity of $14.06{\mu}A/mMcm^2$. Detection limit was 0.01 mM based on S/N = 3.

Effect of (Ti-B) and Sr Additives on Impact and Fatigue Properties of Recycled AC4A Aluminum Casting Alloy (재활용 AC4A 알루미늄 합금의 충격 및 피로 특성에 미치는 (Ti-B), Sr 첨가제의 영향)

  • Oh, Seung-Hwan;Kim, Heon-Joo
    • Journal of Korea Foundry Society
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    • v.39 no.4
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    • pp.61-74
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    • 2019
  • The effects of Sr and (Ti-B) additives on the impact and fatigue properties of recycled (35% scrap content) AC4A aluminum alloy are investigated here. The acicular morphology of the eutectic Si phase of as-cast specimens was converted to the fibrous one with Sr additives. The grain size of the α-solid solution decreased by the addition of (Ti-B) additives. The crack initiation energy (Ei) of the impact absorption energy decreased due to the incorporation of an oxide film and inclusions depending on the scrap used. The modification of the eutectic Si morphology by Sr additives is considered as the main factor of the increase of the average impact absorption energy (Et). The addition of (Ti-B) additives contributed to an increase in the occurrence of crack deflections due to the refining of α-Al grains, resulting in improved fatigue properties.

Preparation of Anionomeric Polyurethane Dispersions and Effects of Mixed Polyol on the Properties of Polyurethane (음이온성 폴리우렌탄 분산체의 제조와 우레탄 물성에 대한 폴리올의 혼합 효과)

  • Ahn, Jae-Beom;Cho, Hang-Kyu;Jeong, Chang-Nam;Noh, Si-Tae
    • Applied Chemistry for Engineering
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    • v.8 no.2
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    • pp.230-236
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    • 1997
  • Polyurethane dispersions(PUD) were prepared from IPDI, PBEAG and PTMG as respectively ester type and ether type polyols and DMPA as anionic site. The effect of composition and type of polyols on the particle size of PUD and mechanical, thermal properties of PUD cast film were investigated. As the PTMG contents in mixed polyols increased, the particle size asymptotically increased and tensile strength showed a mild drop followed by a mild increase. This results from the incompatibility of two polyols, which was possibly identified by DSC analysis.

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Effect of Soft Segment Length on the Dispersion and Physical Properties of Polyurethane Ionomer (Soft Segment 길이가 Polyurethane Ionomer의 분산특성 및 물리적 특성에 미치는 영향)

  • Kim, Byung Kyu
    • Textile Coloration and Finishing
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    • v.5 no.4
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    • pp.60-66
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    • 1993
  • Aqueous polyurethane(PU) anionomer dispersions were prepared from isophorone diisocyanate (IPDI), polytetramethylene adipate glycol(PTAd) and dimethylol propionic acid(DMPA) as potential anionic centers. The effects of polyol molecular weight(Mn) on the state of dispersion, thermal, mechanical, and viscoelastic properties and swelling of emulsion cast film were determined. With increasing Mn of PTAd, particle size of emulsion and soft segment T$_{g}$ decreased, and solvent swell, emulsion viscosity, and hard segment $T_{g}$ increased. Tensile strength showed minimum with PTAd 1000, and elongation at break generally increased with the Mn of PTAd. These results were possibly nterpreted in terms of soft segment-hard segment phase separation and crystallization of high molecular weight PTAd.

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Study on Castability and Creep Properties of Mg-Zn-Y-X (X=Al or Mm) Alloys as Casting Alloy (주조용 합금으로서 Mg-Y-X (X=Al or Mm) 합금의 주조성 및 크리프 성질에 관한 연구)

  • Lim, Hyun-Kyu;Lee, Ju-Youn;Kim, Won-Tae;Kim, Do-Hyang
    • Journal of Korea Foundry Society
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    • v.26 no.1
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    • pp.34-39
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    • 2006
  • In the present study, the possibility of Mg-Zn-Y alloys as high temperature casting alloys has been investigated. The fluidity of alloys containing yttrium were better than that of commercial AZ91 alloy because the oxide layer on the surface reduced the reaction between melt, and air and mold, which would reduce the resistance during the process of filling the mold. However, this oxide film reduced the hot-tearing resistance. In the case of ZAW942, this alloy exhibited fluidity and hot-tearing resistance better than AZ91 alloy. Because of thermally stable quasicrystal and other phases obstructed the movement of grains, the creep resistance of alloys containing rare earth elements more than 2 wt% was better than that of AZ91 alloy.

The effect of thermodynamic stability of casting solution on the membrane inversion process morphology and permeation properties in phase inversion process

  • Kim, Jeong-Hoon;Lee, Kew-Ho
    • Proceedings of the Membrane Society of Korea Conference
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    • 1995.04a
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    • pp.26-27
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    • 1995
  • Most of synthetic polymeric membranes used in ultrafiltration, reverse osmosis and microfiltration processes are prepared by phase inversion(or phase separation) technique. In this technique, a homogeneous polymer solution is cast into thin film or hollow fiber shape and then immersed into a nonsolvent coagulant bath. The exchange of solvent and nonsolvent across the interface between casting solution and coagu!ant can make the casting solution phase-separate and form a membrane with a symmetric or asymmetric structure. Because of importance of this technique in membrane field, many investigations have been dedicated to elucidate the mechanism of membrane formation by phase inversion technique.[1-10] These investigation have suggested that the structure formation and permeation properties of phase inversion membrane depend on the variables such as the nature and content of casting solution and coagulant, temperature of casting solution and coagulant, and the diffusional exchange rate of solvent and nonsolvent etc. which can be related to the thermodynamic and kinetic properties of the casting system. The variables such as the nature and content of casting solution can also be the important factor affecting the structure formation and permeation property of the phase inversion membrane.

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High-Density Hollow Cathode Plasma Etching for Field Emission Display Applications

  • Lee, Joon-Hoi;Lee, Wook-Jae;Choi, Man-Sub;Yi, Joon-Sin
    • Journal of Information Display
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    • v.2 no.4
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    • pp.1-7
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    • 2001
  • This paper investigates the characteristics of a newly developed high density hollow cathode plasma(HCP) system and its application for the etching of silicon wafers. We used $SF_6$ and $O_2$ gases in the HCP dry etch process. This paper demonstrates very high plasma density of $2{\times}10^{12}cm^{-3}$ at a discharge current of 20 rna, Silicon etch rate of 1.3 ${\mu}m$/min was achieved with $SF_6/O_2$ plasma conditions of total gas pressure of 50 mTorr, gas flow rate of 40 seem, and RF power of200W. This paper presents surface etching characteristics on a crystalline silicon wafer and large area cast type multicrystlline silicon wafer. We obtained field emitter tips size of less than 0.1 ${\mu}m$ without any photomask step as well as with a conventional photolithography. Our experimental results can be applied to various display systems such as thin film growth and etching for TFT-LCDs, emitter tip formations for FEDs, and bright plasma discharge for PDP applications. In this research, we studied silicon etching properties by using the hollow cathode plasma system.

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Analysis of Flow and Heat Transfer in Swirl Chamber for Cooling in Hot Section (고온부 냉각을 위한 스월챔버내의 유동 및 열전달 해석)

  • Lee Kang-Yeop;Kim Hyung-Mo;Han Yeoung-Min;Lee Soo-Yong
    • 한국전산유체공학회:학술대회논문집
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    • 2002.05a
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    • pp.71-78
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    • 2002
  • All modem, aerospace gas turbines must operate with hot stage gas temperature several hundreds of degrees hotter than the melting temperatures of the materials used in their construction. Complicated cooling schemes need to be employed in the combustor walls and In the high pressure turbine stages. Internal passages are cast or machined into the hot sections of aero-gas turbine engines and air from the compressor is used for cooling. In many cases, the cooling system is engineered to utilize jets of high velocity air, which impinge on the internal surfaces of the components. They are divided by Impinging cooling method and Vortex cooling method. Specially, Research of new cooling system(Vortex cooling method) that overcome inefficiency of film cooling and limitation of space. The focus of new cooling system that improve greatly cooling efficiency using quantity's cooling air which is less is set in surface heat transfer elevation. Therefore, In this study, the numerical analysis have been performed for characteristic of flow and thermal in the swirl chamber and compared with the flow field measurement by LDV. especially, for understanding of high heat transfer efficiency in vicinity of wall. we considered flow structure and mechanism of vortex and heat transfer characteristic in variation of Reynolds number.

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