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High Temperature Tensile Properties of Heat-resistant Cast Ferritic Stainless Steels (고내열 페라이트계 스테인레스 주강의 고온인장특성 평가)

  • Jeong, Hyeon Kyeong;Lee, Dong-Geun
    • Journal of the Korean Society for Heat Treatment
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    • v.34 no.1
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    • pp.10-16
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    • 2021
  • Exhaust manifold is a very important component that is directly connected to air environment pollution and that requires strict mechanical properties such as high temperature fatigue and oxidation. Among stainless steels, the ferritic stainless steel with body-centered cubic structure shows excellent resistance of stress-corrosion cracking, ferromagnetic at room temperature, very excellent cold workability and may not be enhanced by heat treatment. The microstructural characteristics of four cast ferritic stainless steels which are high heat-resistant materials, were analyzed. By comparing and evaluating the mechanical properties at room temperature and high temperature in a range of 400℃~800℃, a database was established to control and predict the required properties and the mechanical properties of the final product. The precipitates of cast ferritic stainless steels were analyzed and the high-temperature deformation characteristics were evaluated by comparative analysis of hardness and tensile characteristics of four steels at room temperature and from 400℃ to 800℃.

Classification of ultrasonic signals of thermally aged cast austenitic stainless steel (CASS) using machine learning (ML) models

  • Kim, Jin-Gyum;Jang, Changheui;Kang, Sung-Sik
    • Nuclear Engineering and Technology
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    • v.54 no.4
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    • pp.1167-1174
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    • 2022
  • Cast austenitic stainless steels (CASSs) are widely used as structural materials in the nuclear industry. The main drawback of CASSs is the reduction in fracture toughness due to long-term exposure to operating environment. Even though ultrasonic non-destructive testing has been conducted in major nuclear components and pipes, the detection of cracks is difficult due to the scattering and attenuation of ultrasonic waves by the coarse grains and the inhomogeneity of CASS materials. In this study, the ultrasonic signals measured in thermally aged CASS were discriminated for the first time with the simple ultrasonic technique (UT) and machine learning (ML) models. Several different ML models, specifically the K-nearest neighbors (KNN), Support Vector Machine (SVM), and Multi-Layer Perceptron (MLP) models, were used to classify the ultrasonic signals as thermal aging condition of CASS specimens. We identified that the ML models can predict the category of ultrasonic signals effectively according to the aging condition.

A Study on the Machinability Characteristics of ADI Materials for the Drilling Conditions (ADI재료의 드릴가공시 가공조건에 따른 절삭특성에 관한 연구)

  • Cho, Gyu-Jae;Jeon, Eon-Chan
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.7
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    • pp.36-44
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    • 1996
  • Drilling tests were carried out austempered ductile cast iron(ADI) to clarify the factors influencing the drilling characteristics of ADI material. The machinability of material was evaluated using high speed steel drill and cobalt contained drill of 6mm diameter. The spheroidal graphite cast iron materials were austemized at 900 .deg. C for 1 hour and then wear was kept at 375 .deg. C for 2 hours. Austempered ductile cast iron contains a great deal of retained austenite which contribustes to an improvement of impact strength. In this paper, machinability of ADI was invastigated by drilling experimentation. The results obtained are as follows:a) Flank wear incresses logarithmically with the increases of cutting time and proportionally with the increases of cutting force. b) Drilling hole number of about 2 times can be educed more step feed than ordinary feed due to the high hardness of ADI material and hardness increasing ascribed to the martensite of retained austenite.

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Analysis of Oxide Layers in Phase Boundary Crack of Cast Austenitic Stainless Steel (주조 오스테나이트 스테인리스강 상경계 균열부 산화물 분석)

  • Min-Jae Choi;Sung-Woo Kim
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.19 no.2
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    • pp.171-178
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    • 2023
  • For the phase boundary crack found in the gasket made of cast austenitic stainless steel in the nuclear power plant, the oxide layers were analyzed through SEM and TEM. The results showed that cracks initiated and propagated along the austenite/δ-ferrite phase boundary, the propagation path was changed to penetrate the inside of the phase. The oxide layer located at the periphery of the crack along the phase boundary was identified as a complex multi-layered spinel structure, and Cr-rich carbides were also detected in the oxide. The cracks that propagated inside the austenite matrix were attributed to the presence of high external stresses and impurities.

Study on Dynamic Fracture Path Prediction According to Load Point using Cast Iron FC200 (주철 FC200을 이용한 하중점에 따른 동적파괴경로 예측 연구)

  • Jik-Su Yu;Kyu-Chun Jo
    • Journal of the Korean Society of Industry Convergence
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    • v.27 no.4_2
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    • pp.973-980
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    • 2024
  • Dependence of dynamic fracture path on loading velocity was observed from experimental results based on the three point bending fracture in cast iron. In this study, 3D and 2D numerical simulations are used to evaluate singular stress fields near crack tip and fracture mechanics parameters. Moving finite element technique, 2D and 3D Delauney automatic mesh generation and contact-noncontact evaluation is introduced into the numerical method. Dynamic fracture thoughness is decreased with increase of impact loading velocity. Fracture mode-ratio corresponds to initial kink angle of fracture path. The numerical result shows that the maximum hoop stress criterion cannot be applied to dynamic fracture of cast iron.

Design and Implementation of Internet Broadcasting System Based on P2P Architecture (P2P 구조에 기반한 인터넷 방송 시스템 설계 및 구현)

  • Woo, Moon-Sup;Jung, Won-Tai;Kim, Nam-Yun;Hwang, Ki-Tae
    • Proceedings of the Korea Information Processing Society Conference
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    • 2007.05a
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    • pp.107-110
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    • 2007
  • 클라이언트-서버 구조의 스트리밍 시스템은 서버의 가용 능력에 따라 클라이언트의 개수가 제한되는 단점을 가진다. 본 논문에서는 인터넷 방송 시스템의 확장성과 안정성을 지원하기 위해 P2P에 기반한 모델을 제시한 후, 프로토타입 시스템을 설계 및 구현하였다. 본 논문에서 구현한 시스템 OmniCast264는 H.264 비디오 스트림을 제공하는 인코딩서버와 스트리밍서버, 피어노드, 프록시 서버로 구성된다. OmniCast264는 스트리밍 부하의 분산화, 실시간성, 에러 발생에 따른 강건함, 계층의 모듈화등의 개념을 가지고 있기 때문에 대용량의 인터넷 방송에 적합하다고 할 수 있다. 마지막으로 PC들을 병렬 및 직렬 구조의 유형으로 나누어 P2P를 구성한 후, OmniCast264의 성능을 평가하여 실시간 재생이 가능함을 검증하였다.

Galvanic Corrosion Behavior of Copper Canister

  • Minsoo Lee;Junhyuk Jang;Jin Seop Kim
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.22 no.1
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    • pp.55-66
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    • 2024
  • In this study, we investigated the suppression of the corrosion of cast iron in a copper-cast iron double-layered canister under local corrosion of the copper layer. The cold spray coating technique was used to insert metals with lower galvanic activity than that of copper, such as silver, nickel, and titanium, between the copper and cast iron layers. Electrochemically accelerated corrosion tests were performed on the galvanic specimens in KURT groundwater at a voltage of 1.0 V for a week. The results revealed that copper corrosion was evident in all galvanic specimens of Cu-Ag, Cu-Ni, and Cu-Ti. By contrast, the copper was barely corroded in the Cu-Fe specimens. Therefore, it was concluded that if an inactive galvanic metal is applied to the areas where local corrosion is concerned, such as welding parts, the disposal canister can overcome local or non-uniform corrosion of the copper canister for long periods.

A Study of Manufacturing Techniques Extracting from the Analysis of Corrosion Status and Microstructure for the Cast-Iron Pot in Bubjusa (법주사 철확의 부식상태 및 미세조직 분석을 통한 제작기법 연구)

  • Han, Min-Su;Kim, So-Jin;Hong, Jong-Ouk
    • Journal of Conservation Science
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    • v.26 no.3
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    • pp.269-276
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    • 2010
  • This study aims to extract manufacturing techniques by analysing metallurgical characteristics of the cast-iron pot from Bubjusa, examining corrosion status and microstructure with a optical microscope, SEM-EDS, micro vickers hardness tester and XRD. The microstructure analysis has presented that ferrite and partial portion of pearlite exist within the corroded outer layer. The analysis of the inner layer revealed that there is pearlite and graphite of feather shape. The one of the middle layer, which is placed between outer and inner layer, showed that corrosion has been heavily developed. Micro vickers hardness values range from 217Hv to 698Hv in constituent layers and such values lie within the ranges of the ancient iron relics. The result of EDS analysis for each microstructure presented that the outer layer has been more decarbonized than the inner layer. XRD analysis of iron corrosion compound revealed that Goethite and Hematite had been produced from the corrosive process of iron. The study concludes that the large iron pot was made by casting technique, and microstructure of inner layer had a gray cast iron. Outer layer has been decarbonized through repetitive process of heating and cooling. This results can be used as fundamental data for comparative study to reveal manufacturing techniques of large cast-iron pot.

Effect of Small Additives on the Microstructure of Strip-Cast Nd-Fe-B Alloys (소량의 첨가원소가 Strip-Cast Nd-Fe-B 향금의 미세 조직 형성에 미치는 영향)

  • Lee, D.H.;Jang, T.S.;Kim, D.H.;Kim, Andrew-S.
    • Journal of the Korean Magnetics Society
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    • v.14 no.5
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    • pp.196-200
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    • 2004
  • In order to improve dendritic formation of Nd$_2$Fe$\_$14/B phase in the strip-cast Nd-Fe-B alloys that are frequently used for production of high energy sintered magnets, effect of small substitutional additives such as Cu (0.3~1.0 at. %) and Co (0.5~1.5 at.%) on the phase formation and microstructures of the strip-cast alloys based on Nd$\_$14/Fe$\_$80/B$\_$6/ were investigated. As the amount of Cu addition increased, formation of Nd$_2$Fe$\_$14/B dendrites along the direction normal to the strip surface was suppressed with the reduction of the strip thickness mainly due to the increase of fluidity of the melt. However, both the dendrites and their <001> preferred orientation along the direction normal to the strip surface were improved with the increase of the strip thickness as the amount of Co addition increased. The dendrites became finer after small amount of Cu or Co was added. While small copper additions tended to stabilize the formation of primary Fe, small cobalt additions suppressed it. When small amount of Zr was added, however, the dendrite structures were totally collapsed with excessive grain growth of Nd$_2$Fe$\_$14/B.

A STUDY OF CORE TYPE AND LUTING CEMENTS ON COMPLETE CAST CROWN RETENTION (코어 형태와 시멘트 종류에 따른 전부주조금관의 유지력에 관한 연구)

  • Paek, Sang-Hyun;Chang, Ik-Tae;Lee, Sun-Hyung;Yang, Jae-Ho;Heo, Seong-Joo
    • The Journal of Korean Academy of Prosthodontics
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    • v.38 no.2
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    • pp.169-177
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    • 2000
  • The purpose of this study was to compare the retention of complete cast crown over amalgam ores, composite resin cores, and cast gold cores when cemented with three different luting agents. Eighteen core specimens each of amalgam(Bestaloy, Dong Myung, Seoul, Korea), composite resin (Z100, 3M Dental product, st. Paul, Minn) and type IV gold alloy (Ba-4, Heesung Engelhard Corp., Korea) were made in a customized milling stainless steel die. A wax pattern with a loop attached to occlusal surface was made for each core and a type II gold alloy casting was fabricated. The castings which had clinically acceptable marginal fit were used as test samples. The following luting cements were used to cement cast crowns on each core material : (1) zinc phosphate cement (Confi-dental Products Co., USA) (2) glass-ionomer cement (Fuji Plus, GC Industrial Corp., Tokyo, Japan) (3) resin cement (Panavia 21, Kuraray Co., USA). All cements were mixed according to manufacturers' instructions. A static load of 5kg was then applied for 10 minutes on the crowns. All specimens were stored in saline solution for 24 hours at $37^{\circ}C$ and thermocycled for 500 cycles. After storage and cycling, the tensile bond strengths were measured by using a universal testing machine (Instron Corp., Canton, Mass.) at a crosshead speed of 0.5mm/min. The results were as follows 1. The retentive strength of resin cement was the highest of alt three types of cement for resin core (p<0.05). 2. There was no statistical difference among the retentive strengths of three cements for amalgam core (p>0.05). 3. The retentive strength of resin cement was higher than that of zinc phosphate for cast core, but there was no difference between the retentive strength of glass ionomer cement and those of rein and zinc phosphate cement. 4. The retentive strength of the zinc phosphate cement for amalgam core was the highest of all type of cores.

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