• Journal of Advanced Marine Engineering and Technology
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• 제29권8호
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• pp.891-898
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• 2005

Inertia welding is a solid-state welding process in which butt welds in materials are made in bar and in ring form at the joint race, and energy required lot welding is obtained from a rotating flywheel. The stored energy is converted to frictional heat at the interface under axial load. The quality of the welded joint depends on many parameters, including axial force, initial revolution speed and energy amount of upset. working time, and residual stresses in the joint. Inertia welding was conducted to make the large exhaust valve spindle for low speed marine diesel engine. superalloy Nimonic 80A for valve head of 540mm and high alloy SNCrW for valve stem of 115mm. Due to different material characteristics such as, thermal conductivity and flow stress. on the two sides of the weld interface, modeling is crucial in determining the optimal weld geometry and Parameters. FE simulation was performed by the commercial code DEFORM-2D. A good agreement between the Predicted and actual welded shape is observed. It is expected that modeling will significantly reduce the number of experimental trials needed to determine the weld parameters. especially for welds for which are very expensive materials or large shaft. Many kinds of tests, including macro and microstructure observation, chemical composition tensile , hardness and fatigue test , are conducted to evaluate the qualify of welded joints. Based on the results of the tests it can be concluded that the inertia welding joints of the superalloy exhaust valve spindle are better properties than the material specification of SNCrW.

• 대한치과보철학회지
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• 제44권2호
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• pp.197-206
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• 2006

Statement of problem: One of common problems associated with single teeth dental implant prosthetic is the loosening of screws that retain the implants. Purpose: The maintenance of screw joint stability is considered a function of the preload achieved in the screw when the suggested initial tightening torque is applied. The purpose of this study was to investigate acquired preload after initial clamping torque for estimating screw joint stability. Material and methods: A comparative study on the effect of initial clamping of two types of implant systems with different connections was conducted Three dimensional non-linear finite element analysis is adopted to compare the characteristics of screw preloads and stress distributions between two different types of implant systems composed with abutment, screw, and fixture under the same loading and boundary conditions. Results: 1. When the initial clamping torque of 32Ncm was applied to the implant systems, all types of implants generated the maximum effective stress at the first helix region of screw. 2. Morse taper connection types of implants generate lower stress distributions compared to those by butt joint connection types or implants due to large contact surface between abutment and fixture. 3. The internal types of implant systems with friction grip type implant systems have higher resistance to screw loosening than that of the external types of implant systems since the internal types of implant systems generated larger preload than that generated by the external types for the same tightening moments.

• Journal of the Korean Wood Science and Technology
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• 제51권5호
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• pp.419-430
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• 2023

In this study, the floor impact sound insulation performance of Korean domestic Cross-Laminated Timber (CLT) slabs was evaluated according to their joint types, species and thicknesses in laboratory experiments. The sound insulation performance of the CLT has not been investigated before, thus, this study was conducted to quantify basic data on floor impact sound insulation performance of CLT slabs. 5-ply and 150 mm thick CLT panels made of 2 species, Larix kaempferi and Pinus densiflora, were used for the study. The CLT panels were assembled by 3 types of inter-panel joints to form floor slabs: spline, butt and half-lap. And the 150 mm thick Larix CLT slabs were stacked to the thicknesses of 300 mm and 450 mm. The heavy-weight floor impact sound insulation performance of the 150 mm CLT slabs were evaluated to be 70 dB for the Larix slabs and 71.6 dB for the Pinus slabs, and the light-weight floor impact sound insulation performance, 78.3 dB and 79.6 dB, respectively. No significant difference in the sound insulation performance was found between the slabs of the 2 species or among the 3 types of joints. The reduction of 1 dB in the heavy-weight floor impact sound and 1.6 dB in the light-weight floor impact sound per 30 mm increase in thickness were confirmed through the experiments. This study can be viewed as the basic research for the evaluation of floor impact sound insulation performance of CLT.

• Journal of the Korean Wood Science and Technology
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• 제44권3호
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• pp.415-423
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• 2016

원통형 단판적층재는 단판 테이프를 원형 실린더에 감아서 제작된 제품이다. 단판 테이프는 단판을 직사각형으로 제단한 후 섬유 수직방향으로 재봉하여 제작하였다. 단판의 수종과 재봉사의 종류 및 재봉사의 조합을 다르게 제작한 단판테이프로 인장강도 실험이 실시되었다. 라디에타 소나무 단판에 강화 재봉사를 사용하여 재봉선 3줄로 제작한 단판 테이프의 인장강도 성능이 가장 우수하였다. 또한 단판 테이프의 이격 및 끊어짐 현상이 개선되어 원통형 단판 적층재의 작업성이 향상되었다. 원통형 단판적층재는 단판 테이프의 종류와 직물형 유리섬유의 보강 유무 및 단판 적층 수를 다르게 제작하여 낙엽송 원목과 휨강도 성능을 비교 검토하였다. 직물형 유리섬유를 체적비 11%로 보강한 시험편은 휨 파괴계수가 보강하지 않은 시험편보다 65% 향상되었다. 재봉선 2줄 단판 테이프로 제작한 원통형 단판적층재는 단판 테이프 간 Butt joint에서 파단이 발생하였다. 하지만 재봉선 3줄 단판 테이프로 제작한 원통형 단판적층재는 섬유방향으로 파단이 발생하였다.

• International Journal of Naval Architecture and Ocean Engineering
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• 제10권2호
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• pp.129-140
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• 2018

A residual stress generated in the steel structure is broadly categorized into initial residual stress during manufacturing steel material, welding residual stress caused by welding, and heat treatment residual stress by heat treatment. Initial residual stresses induced during the manufacturing process is combined with welding residual stress or heat treatment residual stress, and remained as a final residual stress. Because such final residual stress affects the safety and strength of the structure, it is of utmost importance to measure or predict the magnitude of residual stress, and to apply this point on the design of the structure. In this study, the initial residual stress of steel structures having thicknesses of 25 mm and 70 mm during manufacturing was measured in order to investigate initial residual stress (hereinafter, referred to as initial stress). In addition, thermal elastic plastic FEM analysis was performed with this initial condition, and the effect of initial stress on the welding residual stress was investigated. Further, the reliability of the FE analysis result, considering the initial stress and welding residual stress for the steel structures having two thicknesses, was validated by comparing it with the measured results. In the vicinity of the weld joint, the initial stress is released and finally controlled by the weld residual stress. On the other hand, the farther away from the weld joint, the greater the influence of the initial stress. The range in which the initial stress affects the weld residual stress was not changed by the initial stress. However, in the region where the initial stress occurs in the compressive stress, the magnitude of the weld residual compressive stress varies with the compression or tension of the initial stress. The effect of initial stress on the maximum compression residual stress was far larger when initial stress was considered in case of a thickness of 25 mm with a value of 180 MPa, while in case of thickness at 70 mm, it was 200 MPa. The increase in compressive residual stress is almost the same as the initial stress. However, if initial stress was tensile, there was no significant change in the maximum compression residual stress.

• 대한기계학회논문집A
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• 제20권3호
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• pp.891-900
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• 1996

The vision sensor which is based on the optical triangulation theory with the laser as an auxiliary light source can detect not only the seam position but the shape of seam. In this study, a vision sensor using the scanning laser beam was investigated. To design the vision sensor which considers the reflectivity of the sensing object and satisfies the desired resolution and measuring range, the equation of the focused laser beam which has a Gaussian irradiance profile was firstly formulated, Secondly, the image formaing sequence, and thirdly the relation between the displacement in the measuring surface and the displacement in the camera plane was formulated. Therefore, the focused beam diameter in the measuring range could be determined and the influence of the relative location between the laser and camera plane could be estimated. The measuring range and the resolution of the vision sensor which was based on the Scheimpflug's condition could also be calculated. From the results mentioned above a vision sensor was developed, and an adequate calibration technique was proposed. The image processing algorithm which and recognize the center of joint and its shape informaitons was investigated. Using the developed vision sensor and image processing algorithm, the shape informations was investigated. Using the developed vision sensor and image processing algorithm, the shape informations of the vee-, butt- and lap joint were extracted.

• 한국해양환경ㆍ에너지학회지
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• 제19권1호
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• pp.47-51
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• 2016

2차 보강 접착을 한 F.R.P. sandwich 보에 대한 굽힘 거동 특성을 실험적으로 연구하였다. 굽힘 실험을 위해 시편의 면재는 chopped mat 300-450, roving clothes 570과 심재는 urethane foam core, resin은 불포화 polyester 713-bp 선박용을 사용하였고 Resin과 Fiber의 비율을 55 대 45로 하여 제작하였다. 이 연구의 주요 목적은 double-strap-joint 로 2차 보강한 샌드위치 보의 정확한 굽힘 거동특성을 알기 위해서이고 2차 보강 접착을 이용한 sandwich 구조의 설계, 유지 및 보수 시의 2차 보강 ply의 두께 및 길이 결정을 제안했다.

• 한국산학기술학회논문지
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• 제15권8호
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• pp.4717-4722
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• 2014

조선소에서는 블록 조인트의 용접 작업 시 단차 조정 및 변형 방지의 목적으로 도그피스(Dog-Piece)를 사용하고 있는데, 조선소마다 그 규모에 따라 연간 수십만 개의 도그피스를 사용하고 있으며 설치, 제거 및 사상 작업에 투입되는 생산시수도 연간 수십만 시수에 이르고 있어 생산성 향상의 저해 요인이 되고 있다. 본 연구는 선체 블록의 정도 품질을 확보하면서 도그피스의 사용량 절감 방안을 마련하기 위한 목적으로 수행되었다. 연구 내용으로는 우선 일련의 용접실험을 통해 도그피스가 맞대기 용접시의 변형에 미치는 구속 효과를 정량적으로 검토하였고, 실험 결과를 토대로 도그피스가 부착된 맞대기 용접시의 변형을 계산하는 유한요소 해석 방법을 정립하였다. 또한, 제안된 해석 방법을 이용하여 도그피스를 고려한 선체블록 조인트의 용접변형을 시뮬레이션하고 결과를 검토하였다. 제안된 해석 방법은 향후 도그피스 배치도면 작성 및 설치 가이드 작성 등의 실질적인 도그피스 절감 방안을 마련하기 위한 해석 도구로 폭넓게 활용될 수 있다.

• Journal of Welding and Joining
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• 제35권2호
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• pp.43-51
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• 2017

The automatic welding systems, have received much attention in recent years, because they are highly suitable not only to increase the quality and productivity, but also to decrease manufacturing time and cost for a given product. Automatic welding work in semiconductor or space industry to be carried out in pipe line and butt joint mostly and plasma arc welding(PAW) is actively applied. To get the desired quality welds in automated welding system is challenging, a mathematical model is needed that has complete control over the relevant process parameters in order to obtain the required mechanical properties. However, In various industries the welding process mathematical model is not fully formulated for the process parameter and on the welding conditions, therefore only partial variables can be predicted. Therefore, this paper investigates the interaction between the welding parameters and mechanical properties for predicting the weld bead geometry by analyzing the S/N ratio.

• 대한기계학회논문집A
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• 제21권9호
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• pp.1357-1363
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• 1997

Currently it is increasing to use th bonded dissimilar materials in the various field of advanced engineering such as the highly rigid and lighter vehicle, plastic molding LSI package and metal/ceramic bonded joint. In spite of such a wide application of the bonded dissimilar materials, the evaluation method of the bonding strength has not been established yet. Therefore in this paper we analyze the interface crack problem by introducing fracture mechanics parameters as the basic research about estimating of the strength of adhesive joints. The variation of stress intensity factor according to the elastic modulus of adherend and thickness of bonded layer are investigated. Numerical results are based on the results of boundary element analysis of four different type butt joints subjected to uniaxial tension loading.