• Title/Summary/Keyword: boiler safety

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A Study on Design of Diffuser Sliencer in Boiler (보일러용 디퓨저 소음기 설계에 관한 연구)

  • 남경훈;박실룡;이덕주;김재욱
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1997.10a
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    • pp.271-278
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    • 1997
  • The flow of steam through a safety valve vent pipe system in the boiler has been analyzed to provide a design basis of diffuser silencer for attenuating shock-shell and jet noise. Numerical analysis to estimate inner fluid of silencer and noise propagation outside silencer are performed. The distribution curve of fluid information to provide average values about inner fluid of silencer is presented by theoretical analysis.

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A Study on Waste Heat Recycling of Plasma Melting System (플라즈마 용융 공정시의 폐열 재활용 연구)

  • Kim, Seong-Jung
    • Journal of the Korea Organic Resources Recycling Association
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    • v.14 no.3
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    • pp.85-90
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    • 2006
  • The purpose of this research is to design an imitation boiler similar to the waste heat boiler installed on a plasma melting furnace in order to acquire a capability of a thermal design as to the circulation of heat and the discharge of noxious gas inside a boiler and to improve the efficiency of a waste heat boiler using the CFD (Computation Fluid Dynamics) program. The position of corrosion and the generation of a clinker inside a boiler due to temperature changes, combustion gas flows, and corrosive gases inside a boiler are examined to design the structure of an efficient boiler and recycle energy. As a result of this research, the boiler installed on a plasma melting furnace met the conditions of design by cooling the combustion gases discharged after the second combustion from an exhaust port, originally at 1,200 degrees Celsius, down to around 450 degrees Celsius. On the other hand, the circulation of corrosive gases (SOx and HCL) may lead to the generation of corrosion or a clinker in the upper and lower parts of an exhaust port more easily than any other parts of a boiler. Accordingly, the corrosion on the inside and outside walls of a boiler may result in a shortened lifespan of a boiler and an inability to recycle waste heat in an efficient manner. A prevention against corrosion at high and low temperatures needs to be considered in detail.

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A Case Study on Application of Fault Tolerant Control System to Boiler Controller in Power Plant (발전소 보일러 제어기에 대한 내고장성 제어 시스템의 적용에 관한 연구)

  • ;;;Zeung Nam Bien
    • Journal of the Korean Institute of Telematics and Electronics
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    • v.27 no.1
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    • pp.10-19
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    • 1990
  • A fault tolerant control system, in which a digital back-up controller system is added on the existing analog control system, is developed for enhancing reliability of boiler control system in power plant. The digital back-up controller system(DBCS) has a multi-processor structure with capabilities of fault diagnosis, back-up control, self test, and graphic monitoring. Specifically, switching mechanism composed of expandable modules is designed so that back-up controller takes over any faulty control loops and the number of back-up control loops is determined as that of simultaneous faults. A process simulator that simulates the boiler analog control system is developed for safety test and performance evaluation prior to real plant application. DBCS is installed at the Ulsan thermal power plant, and fault tolerant control performance is assured under the faults that some controller modules are pulled out.

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An Ultrasonic Breaking Action on the Homogeneous Effect of Marine Oil Particles (선박유류 입자의 균질효과에 미치는 초음파 분쇄작용)

  • 이진열;하만식;한원희
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.5 no.2
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    • pp.67-78
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    • 1999
  • Recently, a greater part of all ship use a coarse heavy fuel oil(HFO) over specific gravity(S.G) 1.00/15$^{\circ}C$ and viscosity 3,500 cSt/4$0^{\circ}C$ as the fuel oil of marine boiler or internal combustion engine from the viewpoint of economical ship' operation. The greater plan to improve a combustion methods of heavy fuel oil, such as atomization, homogeneity and emulsification, were contrived and carried out newly, and then applied 20kHz ultrasonic homogenizer to one of test methods. Also, adopted the marine oils(fuel oil and lubricating oil etc.) and sludge oil as test solutions, and its matrix structures were examined with photographs, Especially, it is important at control system of oil pollution, for the sludge oil emulsified, to be recycled as fuel oil of boiler according to 20kHz Ultrasonic homozenizer, and then fuel saving is attained effectively by making sludge oil to be burnt.

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An Empirical Study on the Repair Rate of Domestic Gas Boiler within Warranty Period(I) (가정용(家庭用) 가스 보일러의 보증기간내(保證期間內) 수리율(修理率)에 관(關)한 실증적(實證的) 연구(硏究)(I))

  • Han, Jae-Hoon;Kim, Bong-Sun
    • Journal of the Korea Safety Management & Science
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    • v.16 no.1
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    • pp.139-146
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    • 2014
  • As Crosby notes, the most companies spend 15 to 20% of their sales dollars on quality costs. Generally the most effective way to manage quality costs is to avoid having defects in the first place. In this paper we have studied about the repair(service) problem of domestic gas boiler within warranty period. We develop a system, which man could find the cause of the problem at an early stage and could devise a countermove to the problem under supposing that the service(repair) rate follows exponential distribution and the product is manufactured lot-for-lot continually. Using the developed early sensing system. it is expected to improve the reliability of the product, to save expenses of company and to improve customer's satisfaction. And the system will be expended to incorporate information technology, which can detect the repair rate automatically.

Modeling for the Automation of Start-up Operation in Boiler Plant (보일러 플랜트의 Start-Up 운전자동화를 위한 모델링)

  • 윤영진;황규석
    • Journal of the Korean Society of Safety
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    • v.12 no.1
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    • pp.60-70
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    • 1997
  • Since, human error is a major factor contributing to disaster during start-up of operation in Boiler plant. it is necessary to develop an automation system which prevent mode of operation that are known to be dangerous and to bring a loss of energy. The aim of this study is to suggest a model for the computer-aided synthesis of operation sequence as a part of automation system for start-up operation. Synthesis is accomplished by the formation of a hierarchical network of goals which decide sequence of operations. Hierarchical Network is formed by using method which upper goals ( i.e. upper operation al situation) are classified by the function of themselves into lower goals (i.e. lower operational situation). Knowledge for deciding operation sequence is generated by putting In order the knowledge of hazard operation and energy management.

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High-temperature Mechanical Properties Measurement and Life Assessment of Boiler Equipment by Instrumented Indentation Technique (계장화 압입시험법을 이용한 보일러 설비의 고온 기계적 물성 측정과 수명 평가)

  • Ro, Dong-Seong;Hong, Jeong-Wha;Kim, Kwang-Ho;Lee, Jung-Jun
    • Journal of the Korean Society of Safety
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    • v.24 no.3
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    • pp.1-6
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    • 2009
  • Recently power plants and oil refineries are focusing on capacity enlargement for better efficiency through higher temperature and higher pressure. Thickness of boiler tubes becomes lessened due to oxidation and erasion caused by high temperature bums gas flowing over tubes outside. Accordingly, mechanical stress of tubes is increasing and that is a critical factor to make a crack and fracture. To prevent those sorts of accidents, aging assessment for proper periodic repair and replacement should be conducted reliably and reasonably. We performed IIT test on Cr-Mo steel, one of the most heat-resistant materials for facilities in power plants, and we report the test result and the considerable effectiveness of IIT test.

A Study on the Characteristics of Pressure Distribution for Heat Exchanger Types of Domestic Gas Boiler (가정용 가스보일러 열교환기 유형에 따른 압력분포특성에 관한 연구)

  • 최경석;오율권;차경옥
    • Journal of the Korean Society of Safety
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    • v.16 no.4
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    • pp.22-28
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    • 2001
  • Heat transfer and pressure distribution for heat exchanger type of domestic gas boiler are different from shape, pitch, thickness of fin and array of pipe respectively. In order to measure the pressure distribution across the heat exchanger, a suction type wind tunnel was constructed and velocity distribution was measured for pilot tube(4 point) of rack type. The experiments were performed for 5 different air flow mass, rpm=3,6,9,12,15 and transverse axis of heat exchanger(x-length) is 5cm respectively. Results showed that above 9.5m/s, pressure distribution dispersion for wet type of heat exchanger is on the increase and above 5.5m/s, pressure distribution dispersion for dry type of heat exchanger is on the increase. Also, pressure distribution dispersion by comparing two different types heat exchanger, dry type of heat exchanger showed a higher augmentation than wet type of heat exchanger.

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Thermal Stress Evaluation by Elastic-Creep Analysis during Start-up of Boiler Header (보일러 헤더 기동시의 탄성 크리프 해석에 의한 열응력 평가)

  • Shin, Kyu-In;Yoon, Kee-Bong
    • Journal of the Korean Society of Safety
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    • v.24 no.2
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    • pp.17-22
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    • 2009
  • Thermal stress and elastic creeping stress analysis was conducted by finite element method to simulate start-up process of a boiler header of 500MW standard fossil power plant. Start-up temperature and operating pressure history were simplified from the real field data and they were used for the thermal stress analysis. Two kinds of thermal stress analysis were considered. In the first case only temperature increase was considered and in the second case both of temperature and operating pressure histories were considered. In the first analysis peak stress was occurred during the temperature increase from the room temperature. Hence cracking or fracture may occur at the temperature far below the operating maximum temperature. In the results of the second analysis von Mises stress appeared to be higher after the second temperature increase. This is due to internal pressure increase not due to the thermal stress. When the stress components of radial(r), hoop($\theta$) and longitudinal(z) stress were investigated, compression hoop stress was occurred at inner surface of the stub tube when the temperature increased from room temperature to elevated temperature. Then it was changed to tension hoop stress and increased because of the operating pressure. It was expected that frequent start-up and shut-down operations could cause thermal fatigue damage and cracking at the stub tube hole in the header. Elastic-creeping analysis was also carried out to investigate the stress relaxation due to creep and stabilized stress after considerable elapsed time. The results could be used for assessing the creep damage and the residual life of the boiler header during the long-tenn service.