• Title/Summary/Keyword: bearing fault diagnosis

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Current and Vibration Characteristics Analysis of Induction Motors for Vertical Pumps in Power Plant (발전소 대형 입형펌프 전동기의 전류/진동신호 특성 분석)

  • Bae, Yong-Chae;Lee, Hyun;Kim, Yeon-Whan
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.16 no.4 s.109
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    • pp.404-413
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    • 2006
  • Induction motors are the workhorse of our industry because of their versatility and robustness. The diagnosis of mechanical load and power transmission system failures is usually carried out through mechanical signals such as vibration signatures, acoustic emissions, motor speed envelope. The motor faults including mechanical rotor imbalances, broken rotor bar, bearing failure and eccentricities problems are reflected in electric, electromagnetic and mechanical quantities. The recent research has been directed toward electrical monitoring of the motor with emphasis on inspecting the stator current of the motor, The stator current spectrum has been widely used for fault detection in induction motor systems. The motor current signature analysis is the useful technique to assess machine electrical condition. This paper describes the motor condition detected by the current signatures Paralleled with vibration signatures analysis of induction motors with the roller bearing and the journal bearing type for large vertical pumps in power plant as examples to discuss for motor fault detection and diagnosis.

Analysis of Motor-Current Spectrum for Fault Diagnosis of Induction Motor Bearing in Desulfurization Absorber (탈황 흡수탑 유도전동기 베어링 결함 진단을 위한 전류 스펙트럼 해석)

  • Bak, Jeong-Hyeon;Moon, Seung-Jae
    • Plant Journal
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    • v.11 no.2
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    • pp.39-44
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    • 2015
  • According to a research that is based on a previous study, But in a different way, This study shows fault diagnosis of Induction motor bearing which runs in coal-fired power plant industries on Desulfurization absorber agitator using Spectrum analysis of Stator Current and visual inspection. As a result of harmonic content analysis of stator current spectrum, It was possible to detect ball and outer race fault frequency. The comparison in the context of this experiment proves that the amplitude of faulty frequency is increased in three times at a fault in ball and in outer race. Spectrum analysis of stator current can be used to detect the presence of a fault condition as well as experiment in faulty bearings, besides early fault detection in bearings can prevent unexpected power generation loss and emergency maintenance cost.

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Fault Diagnosis Algorithm of Electronic Valve using CNN-based Normalized Lissajous Curve (CNN기반 정규화 리사주 도형을 이용한 전자식 밸브 고장진단알고리즘)

  • Park, Seong-Mi;Ko, Jae-Ha;Song, Sung-Geun;Park, Sung-Jun;Son, Nam Rye
    • Journal of the Korean Society of Industry Convergence
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    • v.23 no.5
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    • pp.825-833
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    • 2020
  • Currently, the K-Water uses various valves that can be remotely controlled for optimal water management. Valve system fault can be classified into rotor defects, stator defects, bearing defects, and gear defects of induction motors. If the valve cannot be operated due to a gear fault, the water management operation can be greatly affected. For effective water management, there is an urgent need for preemptive repairs to determine whether gear is damaged through failure prediction diagnosis.. Recently, deep learning algorithms are being applied for valve failure diagnosis. However, the method currently applied has a disadvantage of attaching a vibration sensor to the valve. In this paper, propose a new algorithm to determine whether a fault exists using a convolutional neural network (CNN) based on the voltage and current information of the valve without additional sensor mounting. In particular, a normalized Lisasjous diagram was used to maximize the fault classification performance in the CNN-based diagnostic system.

The Diagnosis for Induction Motor Bearing Faults Using Torque Signal Spectrum Analysis (토크신호 스펙트럼 분석을 이용한 유도전동기 베어링 고장진단)

  • Kim, Jun-Young;Yang, Chul-Oh;Park, Kyu-Nam;Song, Myung-Hyun
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.1850-1851
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    • 2011
  • The faults of a electric motor cause to rise the maintenance and repair cost and to reduce the reliability of the electric power system. In this paper, the auto fault detection system for a induction motor is developed using the torque signal spectrum analysis. The spectrum of motor torque signal is used for finding a bearing fault feature frequency. A threshold value, for detecting the motor bearing fault is set by the difference of torque signal spectrum(FFT signal) between normal condition and faulted condition of the motor.

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Faults Diagnosis of Induction Motors by Neural Network (인공신경망을 이용한 유도전동기 고장진단)

  • Kim, Boo-Y.;Woo, Hyuk-J.;Song, Myung-H.;Park, Joong-J.;Kim, Kyung-M.
    • Proceedings of the KIEE Conference
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    • 2001.07d
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    • pp.2175-2177
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    • 2001
  • This paper presents a faults diagnosis technique of induction motors based on a neural network. Only stator current is measured, transformed by using FFT and normalized for the training. Healthy, bearing fault, stator fault and rotor end-ring fault motors are prepared to obtain the learning data and diagnose the several faults. For more effective diagnosis, the load rate is changed by 100%, 60%, 30% of full load and the obtained are applied to the learning process. The experimental results show the proposed method is very detectable and applicable to the real diagnosis system.

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Diagnosis of a Journal Bearing Fault via Current Signature Analysis (전류신호 분석을 통한 저널베어링 이상상태 진단)

  • Park, Jin-Seok;Huh, Hyung;Jeong, Kyeong-Hoon;Lee, Kyu-Mahn;Park, Keun-Bae
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.11a
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    • pp.119-122
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    • 2005
  • A study on motor current signature analysis has been executed for monitoring the fault of journal bearing due to wear. The air gap eccentricity of motor produces specific frequencies in motor current, the supplied current frequency plus and minus rotational rotor frequency. The air gap eccentricity is simulated by the clearance of Journal bearing. The amplitudes of the specific frequencies increase with the increasing clearances. The amplitudes of the specific frequencies continue to increase over the wear limit that is used in the manufacturer of the test motor. Though clear relations between the amplitudes of the specific frequencies and the clearances are not obtained in this paper, the specific frequencies can be used as an indicator of a journal bearing fault. Further study is necessary to make out the quantitative relations between the specific frequencies and the clearances.

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Performance Improvement of Bearing Fault Diagnosis Using a Real-Time Training Method (실시간 학습 방법을 이용한 베어링 고장진단 성능 개선)

  • Cho, Yoon-Jeong;Kim, Jae-Young;Kim, Jong-Myon
    • Asia-pacific Journal of Multimedia Services Convergent with Art, Humanities, and Sociology
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    • v.7 no.4
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    • pp.551-559
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    • 2017
  • In this paper, a real-time training method to improve the performance of bearing fault diagnosis. The traditional bearing fault diagnosis cannot classify a condition which is not trained by the classifier. The proposed 4-step method trains and recognizes new condition in real-time, thereby it can classify the condition accurately. In the first step, we calculate the maximum distance value for each class by calculating a Euclidean distance between a feature vector of each class and a centroid of the corresponding class in the training information. In the second step, we calculate a Euclidean distance between a feature vector of new acquired data and a centroid of each class, and then compare with the allowed maximum distance of each class. In the third step, if the distance between a feature vector of new acquired data and a centroid of each class is larger than the allowed maximum distance of each class, we define that it is data of new condition and increase count of new condition. In the last step, if the count of new condition is over 10, newly acquired 10 data are assigned as a new class and then conduct re-training the classifier. To verify the performance of the proposed method, bearing fault data from a rotating machine was utilized.

Fault Detection and Diagnosis of Faulty Bearing and Broken Rotor Bar of Induction Motors Based on Dynamic Time Warping (DTW를 이용한 유도전동기 베어링 및 회전자봉 고장진단)

  • Lee, Jae-Hyun;Bae, Hyeon
    • Journal of Advanced Marine Engineering and Technology
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    • v.31 no.1
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    • pp.95-102
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    • 2007
  • The issues of preventive and condition-based maintenance, online monitoring, system fault detection, diagnosis and prognosis are of increasing importance. This study introduces a technique to detect and identify faults in induction motors. Stator currents were measured and stored by time domain. The time domain is not suitable for representing current signals, so wavelet transform is used to convert the signals onto frequency domain. The raw signals can not show the significant feature, therefore difference values between the signal of the health conditions and that of the fault conditions are applied. The difference values were transformed by wavelet transform and the features are extracted from the transformed signals. The dynamic time warping method was used to identify the fault type. This study describes the results of detecting fault using wavelet analysis.

Application of Envelop Analysis and Wavelet Transform for Detection of Gear Failure (기어 결함 검출을 위한 포락처리와 웨이블릿 변환의 적용)

  • Gu, Dong-Sik;Lee, Jeong-Hwan;Yang, Bo-Suk;Choi, Byeong-Keun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.11
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    • pp.905-910
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    • 2008
  • Vibration analysis is widely used in machinery diagnosis and the wavelet transform has also been implemented in many applications in the condition monitoring of machinery. In contrast to previous applications, this paper examines whether acoustic signal can be used effectively along vibration signal to detect the various local fault, in local fault of gearboxes using the wavelet transform. Moreover, envelop analysis is well known as useful tool for the detection of rolling element bearing fault. In this paper, a acoustic emission (AE) sensor is employed to detect gearbox damage by installing them around bearing housing at driven-end side. Signal processing is conducted by wavelet transform and enveloping to detect her fault all at once gearbox using AE signal.

Detection of Impulse Signal in Noise Using a Minimum Variance Cepstrum -Application on Faults Detection in a Bearing System (최소 분산 캡스트럼을 이용한 노이즈 속에 묻힌 임펄스 검출 방법-베어링 결함 검출에의 적용)

  • 최영철;김양한
    • Journal of KSNVE
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    • v.10 no.6
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    • pp.985-990
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    • 2000
  • The signals that can be obtained from rotating machines often convey the information of machine. For example, if the machine under investigation has faults, then these signals often have pulse signals, embedded in noise. Therefore the ability to detect the fault signal in noise is major concern of fault diagnosis of rotating machine, In this paper, minimum variance cepstrum (MV cepstrum) . which can easily detect impulse in noise, has been applied to detect the type of faults of ball bearing system. To test the performance of this technique. various experiments have been performed for ball bearing elements that have man made faults. Results show that minimum variance cepstrum can easily detect the periodicity due to faults and also shows the pattern of excitation by the faults.

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