• Tribology and Lubricants
• /
• v.33 no.6
• /
• pp.288-295
• /
• 2017

In order to improve the efficiency and reliability of the machine, the friction should be minimized. The most widely used method to minimize friction is to maintain the fluid lubrication state. However, we can reduce friction only up to a certain limit because of viscosity. As a result of several recent studies, surface texturing has significantly reduced the friction in highly sliding machine elements, such as mechanical seals and thrust bearings. Thus far, theoretical studies have mainly focused on isothermal/iso-viscous conditions and have not taken into account the heat generation, caused by high viscous shear, and the temperature conditions on the bearing surface. In this study, we investigate the effect of dimple depth and film-temperature boundary conditions on the thermohydrodynamic (THD) lubrication of textured parallel slider bearings. We analyzed the continuity equation, the Navier-Stokes equation, the energy equation, and the temperature-viscosity and temperature-density relations using a computational fluid dynamics (CFD) code, FLUENT. We compare the temperature and pressure distributions at various dimple depths. The increase in oil temperature caused by viscous shear was higher in the dimple than in the bearing outlet because of the action of the strong vortex generated in the dimple. The lubrication characteristics significantly change with variations in the dimple depths and film-temperature boundary conditions. We can use the current results as basic data for optimum surface texturing; however, further studies are required for various temperature boundary conditions.

• Transactions of the Korean Society of Automotive Engineers
• /
• v.15 no.4
• /
• pp.10-16
• /
• 2007

A rubber seal for wheel bearing which has been mainly applied to car wheel supporting device is required to have both high sealing performance and drag torque. Because of severe operational conditions like infiltration of mud or splashed water, the importance of rubber seal which is aimed for leakage prevention of grease and effective blocking of foreign substances has been increasing continuously. The sealing performance of this seal depends on several factors such as materials of seal, friction conditions of contact regions and geometry of seals and so on. We have focused on the effects of geometric characteristics such as the angle of main lip, interference between lip edge and inner metallic ring. In this study, the optimization of geometric variables was performed using the finite element analysis. For the sake of finite element analysis, uniaxial tensile tests were conducted and several constants for Mooney-Rivlin's equation were obtained. According to the results of this study, mock-up bearing was made. To verify this study, drag torque and mud spray test were preformed.

• Journal of the Korean Geotechnical Society
• /
• v.32 no.10
• /
• pp.67-79
• /
• 2016

Waveform micropile is an advanced construction method that combined the concept of conventional micropile with jet grouting method. This new form of micropile was developed to improve frictional resistance, which consequently leads to achieving higher bearing capacity and cost efficiency. Two field tests were conducted to examine the field applicability as well as to verify the effects of bearing capacity enhancement. In particular, waveform micropile construction using jet grouting method was performed to evaluate the viability of waveform micropile installation. After testing, the surrounding ground was excavated to check the accomplishment on the shape of waveform micropile. The result showed that waveform micropile can be installed by adjusting the grouting time and pressure. In the loading tests, waveform micropile's bearing capacity increased by 1.4 to 2.3 times depending on their shapes when compared with conventional micropile. Overall results clearly demonstrated that waveform micropile is an enhanced construction method that can improve bearing capacity.

• Journal of the Korean GEO-environmental Society
• /
• v.14 no.6
• /
• pp.5-11
• /
• 2013

Because the regulation for a noise and a vibration in our country has been being reinforced more and more, a more environment-friendly pile construction method than a current low-noise and low-vibration method was needed for the close construction in the downtown area. In this study, the characteristics of a screw concrete pile method for noise and vibration-free method was explained, and it's vertical bearing capacity was studied in the base of the static pile load test data of the screw concrete piles. Constructed by two methody; a pre-digging shoe type construction method and a toe-jetting shoe type construction method. The vertical load bearing capacity of a screw pile constructed by the former was more about 70% than that of a screw pile constructed by the latter.

• Journal of the Korea Academia-Industrial cooperation Society
• /
• v.12 no.2
• /
• pp.927-935
• /
• 2011

In-situ California Bearing Ratio(CBR) test has been widely used for evaluating the subgrade condition in pavements. However, because the in-situ CBR test is expensive and takes time for operation, it is difficult to figure out the in-situ characteristics of subgrade strength in detail. For faster and economical operation, the Dynamic Cone Penetrometer(DCP) has been often utilized for estimating the subgrade strength in the field. The purpose of this paper is to determine the relationship between CBR value and DCP index of the embankment constructed with mixtures of soil and waste lime. Waste lime used in this study is producted as a by-product in the manufacturing process of making $Na_2CO_3$ from local chemical factory in Incheon. In this field measurement, the geotechnical tests such as field water content, field density, field CBR test, and dynamic cone penetration test were conducted.

• Journal of the Korean Society for Nondestructive Testing
• /
• v.30 no.2
• /
• pp.121-125
• /
• 2010

The infrared thermography technology rather than traditional nondestructive methods has benefits with non-contact and non-destructive testings in measuring for the fault diagnosis of the rotating machine. In this work, condition monitoring measurements using this advantage of thermography were proposed. From this study, the novel approach for the damage detection of a rotating machine was conducted based on the spectrum analysis. As results, by adopting the ball bearing used in the rotating machine applied extensively, an spectrum analysis with thermal imaging experiment was performed. Also, as analysing the temperature characteristics obtained from the infrared thermography for in-situ rotating ball bearing under the lubrication condition, it was concluded that infrared thermography for condition monitoring in the rotating machine at real time could be utilized in many industrial fields.

• Journal of the Korean Geotechnical Society
• /
• v.34 no.11
• /
• pp.107-119
• /
• 2018

PHC piles, extension-plate attached PHC piles, and steel pipe attached PHC piles were installed in field test site. Axial compressive static load tests including load distribution test and Pile Driving Analyzer (after driving) were done on the tip-transformed PHC piles and the grouted tip-transformed PHC piles. Load-displacement curves of three different type of PHC piles, which are PHC pile (TP-1), extension plate attached PHC pile (TP-2) and steel pipe attached PHC pile (TP-3), showed almost the same behavior. Thus bearing capacity increase effect of the tip-transformed PHC piles was negligible. Share ratio of side resistance and end bearing resistance for PHC pile, extension plate attached PHC pile, and steel pipe attached PHC pile were 95.8% vs. 4.2%, 95.6% vs. 4.4%, and 97.8% vs. 2.2% respectively.

• Tribology and Lubricants
• /
• v.39 no.1
• /
• pp.28-34
• /
• 2023

Because of their cleanliness, low friction, and high stiffness, aerostatic bearings are used in numerous applications. Aerostic bearings that use porous materials as means of flow restriction have higher stiffness than other types of bearings and have been successfully applied as guide bearings, which have high motion accuracy requirements. However, the performances of porous bearings exhibit strong nonlinearity and can vary considerably depending on design parameters. Therefore, accurate prediction of the performance characteristics of porous bearings is necessary or their successful application. This study presents a porous bearing design and performance analysis for a spindle used in wafer polishing. The Reynolds and Darcy flow equations are solved to calculate the pressures in the lubrication film and porous busing, respectively. To verify the validity of the proposed analytical model, the calculated pressure distribution in the designed bearing is compared with that derived from previous research. Additional parametric studies are performed to determine the optimal design parameters. Analytical results show that optimal design parameters that obtain the maximum stiffness can be derived. In addition, the results show that cross-coupled stiffness increases with rotating speed. Thus, issues related to stability should be investigated at the design stage.

• Journal of Mechanical Science and Technology
• /
• v.20 no.1
• /
• pp.51-58
• /
• 2006

To compensate for the motion errors in hydrostatic tables, a method to actively control the clearance of a bearing corresponding to the amount of error using actively controlled capillaries is introduced in this paper. The design method for an actively controlled capillary that considers the output rate of a piezo actuator and the amount of error that must be corrected is described. The basic characteristics of such a system were tested, such as the maximum controllable range of the error, micro-step response, and available dynamic bandwidth when the capillary was installed in a hydrostatic table. The tests demonstrated that the maximum controllable range was $2.4\;{\mu}m$, the resolution was 27 nm, and the frequency bandwidth was 5.5 Hz. Simultaneous compensation of the linear and angular motion errors using two actively controlled capillaries was also performed for a hydrostatic table driven by a ballscrew and a DC servomotor. An iterative compensation method was applied to improve the compensation characteristics. Experimental results showed that the linear and angular motion errors were improved to $0.12{\mu}m$ and 0.20 arcsec, which were about $1/15^{th}$ and $1/6^{th}$ of the initial motion errors, respectively. These results confirmed that the proposed compensation method improves the motion accuracy of hydrostatic tables very effectively.

• Tribology and Lubricants
• /
• v.28 no.1
• /
• pp.33-37
• /
• 2012

Automotive wheel bearing grease helps to reduce stresses and prevent wear of wheel bearings. But it is easily contaminated by water and other contaminants. Previously, our research group reported the change of grease physical properties such as dropping point, work penetration and oxidation work stability, water washout characteristics, leakage tendency, oil separation, evaporation loss and rust protection by water contamination. In this paper, we analyzed the physical characteristics of grease such as lubricity, viscosity and total acid number to investigate the mechanism of thickener decomposition. In water contaminated grease, the total acid number and wear scar were increased, the viscosity was decreased due to the decomposition of lithium complex thickener.