• Title/Summary/Keyword: battery production system

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Evaluation of Efficiency and Conformity of DMAIC-Based Battery Production System Challenge Solving Methodology: A Study on the Applicability for Improvement ("DMAIC 기반 배터리 생산시스템 과제해결방법론"의 효율성 및 적합성 평가: 개선을 위한 적용 가능성 연구)

  • Shin Chul Park;Joo Yeoun Lee;Myoung Sug Chung
    • Journal of the Korean Society of Systems Engineering
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    • v.20 no.spc1
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    • pp.30-44
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    • 2024
  • The DMAIC methodology, which is most familiar to battery production system developers, is partially inadequate in its conformity to utilize battery production system tasks, so it is necessary to improve the function and structure of the methodology, but many battery production system developers use the DMAIC method based on experience, causing side effects such as confusion, delay in tasks, and insufficient performance during tasks. Accordingly, we intend to conduct an empirical study to improve the "efficiency improvement and conformity evaluation method" so that the DMAIC methodology can be used more reasonably and easily. Using the three-stage research model, we derive components that affect conformity through literature and questionnaire surveys in the first stage, use relational characteristics between components in the second stage to confirm the effect on conformity, and use the relational characteristics in the third stage to confirm the possibility of improving efficiency by applying them to the DMAIC methodology in actual cases. Finally, the "Conformity Assessment Index (CAI) equation" based on relational characteristics is established to enable effective conformity evaluation and continuous improvement.

Embedded System Design for Precision Control of the Secondary Battery Charge/Discharge Production Process (2차 전지 충.방전 생산 공정 정밀제어를 위한 임베디드 시스템 개발)

  • Choi, Joong-Hyun;Kim, Jong-Tae;Oh, Jae-Hong
    • Proceedings of the KIEE Conference
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    • 2004.05a
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    • pp.150-152
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    • 2004
  • The battery charge/discharge process, the final step of the secondary battery production process, requires real-time precision controls for improving both lifetime and performance of the battery cell. In this paper, we present embedded system design for precision control of the secondary battery charge/discharge production process using low power embedded processor based on embedded linux. This system receive charge/discharge command from the main server through ethernet. Compared to existing charge/discharge control system, our design makes low cost and precision control system possible.

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Optimization of DMAIC for production system developer task : Focused on Battery Manufacturing (DMAIC 방법론의 생산시스템 개발자 과제 최적화 모델링: 배터리 제조 중심으로)

  • Shin Chul Park;Joo Yeoun Lee;Myoung Sug Jung
    • Journal of Korea Society of Industrial Information Systems
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    • v.29 no.2
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    • pp.153-167
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    • 2024
  • DMAIC is the most familiar problem-solving methodology to battery manufacturing-related engineers, but continuous problems such as task delay, insufficient performance, and partial optimization are occurring due to indiscriminate application to various tasks of battery production system developers. In order to secure an "optimized model for DMAIC methodology" that can effectively respond to battery production system developers' tasks, a three-stage research model was used to derive the required characteristics of the production system developer task methodology, analyze the suitability of DMAIC, and conduct optimization modeling by supplementing the shortcomings. It was confirmed that the DMAIC methodology can be more suitable by applying the "system structural seven-step methodology", which is the result of this study, to developer tasks. It is expected that it will be applied to various industrial fields in the future by making it easier to learn and allowing differentiated operations according to the characteristics of various industries.

A Study of Comparing and Analyzing Electric Vehicle Battery Charging System and Replaceable Battery System by Considering Economic Analysis (경제성을 고려한 전기자동차 충전시스템과 배터리 교체형 시스템의 비교분석 연구)

  • Kim, Si-Yeon;Hwang, Jae-Dong;Lim, Jong-Hun;Song, Kyung-Bin
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.61 no.9
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    • pp.1242-1248
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    • 2012
  • Electric vehicle usage is currently very low, but it will be increase with development of electric vehicle technology and a good government policy. Moreover in 2020, advanced electric vehicle manufacturing system will give high performance for its price and mass production. Electric vehicle will become widespread in Korea. From an operational and a planned viewpoint, the electric power demand should be considered in relation to diffusion of electric vehicles. This paper presents the impact of the various battery charge systems. A comparison is performed for electric vehicle charging methods such as, normal charging, fast charging, and battery swapping. In addition, economic evaluation for the replaceable battery system and the quick battery charging system is performed through basic information about charging Infrastructure installation cost. The results of the evaluation show that replaceable battery system is more economical and reliable in side of electric power demand than quick battery charging system.

Effect of Different Housing System on the Performance, Bone Mineral Density and Yolk Fatty Acid Composition in Laying Hen

  • Hassan, Md. Rakibul;Sultana, Shabiha;Choe, Ho Sung;Ryu, Kyeong Seon
    • Korean Journal of Poultry Science
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    • v.39 no.4
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    • pp.261-267
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    • 2012
  • Different housing systems have considerable influence on performance in poultry production. Therefore, the present study was undertaken to investigate the impact of different housing systems on the performance, bone mineral density and egg yolk fatty acid composition in laying hen. Hy-line brown pullets (n=450) of 12 weeks age were randomly divided into 3 housing systems with 6 replicates of 25 birds in each room. A diet with 2,750 kcal/kg ME and 16.5% CP was assigned to all birds. The pullets provided free access to feed and water. Significantly (P<0.05) higher values for egg production, egg mass and feed conversion efficiency were found in battery cages, however egg weight, egg shell color and breaking strength was remarkably (P<0.05) higher in floor system. The albumin height and Haugh unit were significantly higher (P<0.05) in battery cages which was statistically similar to aviary housing system. The egg yolk fatty acids concentration of linoleic acid and linolenic acids were significantly higher in aviary and in floor system, respectively, however both values were lower in battery cages. Saturated and unsaturated fatty acid content (%) in egg yolk did not influence by any housing systems. Bone mineral density was significantly higher (P<0.05) in floor and aviary housing system than that of battery cage system. It was concluded that in battery cages the egg production and composition maximized, however higher bone mineral density and yolk fatty acids content can be improved in the laying hen reared on floor and aviary housing systems.

Smooth Wind Power Fluctuation Based on Battery Energy Storage System for Wind Farm

  • Wei, Zhang;Moon, Byung Young;Joo, Young Hoon
    • Journal of Electrical Engineering and Technology
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    • v.9 no.6
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    • pp.2134-2141
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    • 2014
  • This paper addresses on a wind power system with BESS(Battery Energy Storage System). The concerned system consists of four parts: the wind speed production model, the wind turbine model, configure capacity of the battery energy storage, battery model and control of the BESS. First of all, we produce wind speed by 4-component composite wind speed model. Secondly, the maximum available wind power is determined by analyzing the produced wind speed and the characteristic curve of wind power. Thirdly, we configure capacity of the BESS according to wind speed and characteristic curve of wind speed-power. Then, we propose a control strategy to track the power reference. Finally, some simulations have been demonstrated to visualize the feasibility of the proposed methodology.

Potential Revenue Prediction Method of ESS using Lithium-ion Battery (리튬이온 배터리를 이용한 에너지저장장치 시스템의 잠재수익 산출 기법)

  • Won, Il-Kuen;Kim, Do-Yun;Jang, Young-Hee;Choo, Kyung-min;Hong, Sung-woo;Won, Chung-Yuen
    • Proceedings of the KIPE Conference
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    • 2016.07a
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    • pp.423-424
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    • 2016
  • Recently, the mass production of Energy storage system (ESS) is actively perform around world. Energy storage system is a technique that stores power to energy storage device to supply energy into grid and load at peak-load. Therefore, the efficient energy management is available by using ESS system. The life of Lithium-ion battery is varied corresponding to the power usage, especially selected depth of discharge (DOD). The lifetime of battery is the one of the most issue of the ESS system because of its stability and reliability. Therefore, lifetime management of battery and power converter of ESS module is required. In this paper, the battery lifetime management method estimating residual power and lifetime of lithium ion battery of ESS system is proposed. Also, total avenue prediction of ESS system is simulated considering the total lifetime of battery.

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Fuzzy Logic Based Energy Management For Wind Turbine, Photo Voltaic And Diesel Hybrid System

  • Talha, Muhammad;Asghar, Furqan;Kim, Sung Ho
    • Journal of the Korean Institute of Intelligent Systems
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    • v.26 no.5
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    • pp.351-360
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    • 2016
  • Rapid population growth with high living standards and high electronics use for personal comfort has raised the electricity demand exponentially. To fulfill this elevated demand, conventional energy sources are shifting towards low production cost and long term usable alternative energy sources. Hybrid renewable energy systems (HRES) are becoming popular as stand-alone power systems for providing electricity in remote areas due to advancement in renewable energy technologies and subsequent rise in prices of petroleum products. Wind and solar power are considered feasible replacement to fossil fuels as the prediction of the fuel shortage in the near future, forced all operators involved in energy production to explore this new and clean source of power. Presented paper proposes fuzzy logic based Energy Management System (EMS) for Wind Turbine (WT), Photo Voltaic (PV) and Diesel Generator (DG) hybrid micro-grid configuration. Battery backup system is introduced for worst environmental conditions or high load demands. Dump load along with dump load controller is implemented for over voltage and over speed protection. Fuzzy logic based supervisory control system performs the power flow control between different scenarios such as battery charging, battery backup, dump load activation and DG backup in most intellectual way.

A Study on the Development of Induction Heating Mass Production System for Moisture Removal of Secondary Battery (이차전지 수분 제거용 유도가열 양산 시스템 개발에 관한 연구)

  • Wangeun Ji;Sunghwan Kim;Haiyoung Jung;Seok-Hyun Lee
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.36 no.1
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    • pp.42-48
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    • 2023
  • Abstract: In this study, an induction heating system using resonance is developed to remove remaining moisture and contaminations which could be generated during fabricating secondary batteries. This system is composed of power supply and induction coil. Power supply needs an oscillator, zero crossing detection, frequency tracking function, and induction coil needs a dummy coil to obtain a uniform temperature distribution. It is very important to obtain a uniform heating temperature distribution of battery cell case in the induction heating system before pouring electrolyte into battery cell. Experimental results show a temperature distribution deviation of below 1℃ in the external position of battery cell cases. As well, the temperature of battery cell itself shows distribution of 40℃±3℃.