• 제목/요약/키워드: batch foaming process

검색결과 20건 처리시간 0.036초

초미세 발포 플라스틱의 공극률에 따른 충격 강도 (Impact Strength as Foaming Magnitude of Microcellular Foamed Plastics)

  • 황윤동;차성운;김철진
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.341-345
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    • 2001
  • New technoloty called microcellular foaming process was developed at MIT in 1980's. Although it has many good things, it could not be used it all sides of manufacturing plastics. Because it takes a long time for making foamed goods. So microcellular foaming injection molding process appeared to solve this problem. The first purpose of this research is to measure the impact strength as foaming magnitude of microcellular foamed plastics. There are two methods such as batch process and microcellular foaming injection molding process in making foamed plastics. According to the experimental data, the impact strength of each specimen was measured to find out the influence of foaming magnitude of microcellular foamed plastics.

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초미세 발포 플라스틱의 유리전이온도를 변화시키는 가스 용해량의 영향 (The Effect of Gas Absorption Induced a Change of Glass Transition Temperature in Microcellular Foamed Plastics)

  • 황윤동;차성운
    • 대한기계학회논문집A
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    • 제25권5호
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    • pp.816-822
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    • 2001
  • The thermoforming process is widely used in the plastics industry to produce articles for the packaging, automotive, domestic construction and leisure industries. The microcellular foaming process appeared at M.I.T. in 1980s to save a quantity of polymer materials and increase their mechanical properties. The glass transition temperature of polymer materials is one of many important process variables in appling the microcellular foaming process to the conventional thermoforming process. The goal of this research is to evaluate the relation between gas absorption and glass transition temperature in batch process using microcellular foaming process. The weight gain ratio of polymer materials has a conception of gas absorption. Polymers such as acrylonitrile-butadiene-styrene(ABS), polystyrene(PS) have been used in this experiment. According to conventional Chows model and Cha-Yoon model, it was estimated with real experimental result to predict a change of glass transition temperature as a function of the weight gain ratio of polymer materials in batch process to gain microcellular foamed plastic products.

재발포가 MCPs에 미치는 영향 (A study on the effect of twice foaming process on microcellular foamed plastics)

  • 박준영;차성운;서정환
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.421-422
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    • 2006
  • According to the industrialization the using of polymers is increased by their mechanical or commercial demands. At now, the using of polymers is become bigger and bigger than yet. On the other words, our whole life is covered by the polymers. Due to the extended polymer using, the material cost is higher and higher. Therefore, the people used the polymer foaming process using the gas. The polymer foaming using the pentane or butane gas is prohibited by the government cause of the explosiveness and non-environmental friendly. Therefore, the members of MIT invented the Micro-cellular Polymer Foaming in 1980. The Micro-cellular Polymers has many cells in the polymer matrix. By compare between non-foamed polymers, the Micro-cellular Polymers have low material cost, soundproof and shock less. The purpose of this study is to study the twice foamed polymer by batch process. To know the reaction by step of microcellular foaming process, we measure the density of polymer. And to viewing the cell morphology, we used the scanning electron microscopy(SEM).

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결정성 수지의 발포특성 (The Foaming Characteristics of Microcellular Processing with Polypropylene in Semicrystalline States)

  • 이보형;차성운;윤재동
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 추계학술대회
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    • pp.1828-1833
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    • 2003
  • In a foaming process of microcellular plastics (MCPs) with a batch process, amorphous plastics and crystalline plastics have different characteristics for a foaming temperature. It is known that a foaming of amorphous plastics occurs at the temperature above a glass transition temperature, however, it is discovered that crystalline plastics do not take place above a glass transition temperature without exception, and even though the foaming occurs, it does not in all the range. In this research, to measure foaming temperature of crystalline polymer, a foaming experiment was performed using one of the typical crystalline polymer, polypropylene. To analyze whether the foaming occurs both at amorphous and crystalline fields, SEM was applied

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초미세 발포 공법 시 가스 혼합에 따른 셀 형상 연구 (The Study for Cell Morphology with Gas Cocktail in Microcellular Foaming Process)

  • 차성운;윤재동;이윤성;김학빈
    • 한국정밀공학회지
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    • 제22권6호
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    • pp.168-174
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    • 2005
  • Nowadays, the companies use polymer materials for many purposes fur they have many advantages. The costs of these materials take up too high a proportion of the overall cost of products that use these materials as their major material. It is advantage for polymer industries to reduce these costs. The microcellular foaming process was developed in the early 1980s to solve this problem and proved to be quite successful. Microcellular foaming process uses inert gases such as $CO_2,\;N_2$. As these gases solve into polymer matrices, many properties are changed. The microcellular foaming process makes the glass transition temperature of polymers to low, and diminish the residual stress of polymer matrices. Besides, the microcellular foaming process has several merits, impact strength elevation, thermal insulation, noise insulation, and raw material saving etc. In previous research, many facts of microcellular foaming process are founded its characteristics. But previous researcher found the characteristics of microcellular foaming process with pure gas, for example $CO_2,\;N_2$ and so on, they did not found the characteristics of microcellular foaming process with one more gases. If one more gases inlet the resin, the characteristics of microcellular foaming process is changed very amazingly. In this paper, discuss on the characteristics of microcellular foaming process wi th gas cocktail about cell morphology.

MCPs Closed Cell 의 발포율에 따른 흡차음 특성 연구 (Study of Sound Absorption & Transmission Characteristics for MCPs Foaming rate by Batch Process)

  • 이병희;차성운;강연준
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 추계학술대회 논문집
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    • pp.364-368
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    • 2004
  • Micro Cellular Plastics create a sensation at polymer industrial for lowering product cost & overcoming a lowering of mechanical intensity. This research based on the experiment of sound absorption & transmission characteristics inquire into acoustic property of Micro Cellular Plastics. This experiment clarify the change of cell foaming rate for foaming time and the change of sound absorption & transmission for foaming rate.

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