• Title/Summary/Keyword: base-metal

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A Study on the Resource Development by Heat Dissolution in Electric Arc Furnace of Clinker generated in the Recycling Process of Electric Arc Furnace Dust (전기로 제강분진의 재활용과정에서 발생된 Clinker의 전기로에서의 가열용해에 의한 자원화에 관한 연구)

  • Jae-hong Yoon;Chi-hyun Yoon;Akio Honjo
    • Journal of the Korean Society for Heat Treatment
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    • v.36 no.1
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    • pp.22-32
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    • 2023
  • In general, when scrap is dissolved in an electric arc furnace, the amount of electric furnace steel dust (EAFD) generated is about 1.5% of the scrap charge amount, and the electric furnace steel dust collected by the bag filter is charged into the Rotary Kiln or Rotary Hearth Furnace (RHF), and the zinc component is recovered as crude zinc oxide, at which time a clinker of Fe-Base is generated. In this research, first, for the efficient resource conversion of electric furnace steel dust, a reduction and roasting experiment was conducted and the reaction kinetics was examined. As a result of the experiment, it was observed that the reduction and roasting reaction was actively conducted in the range of 1100~1150℃, and melting occurred in the range of 1250℃. In the past, this clinker was widely used as a roadbed material for road construction and an Fe-Source for cement production, but in recent years, it has been mainly reclaimed due to strengthening environmental standards. However, landfill treatment is by no means a desirable treatment method due to environmental pollution caused by leachate, expensive landfill costs, and waste of Fe resources. Therefore, in order to more actively recycle the Fe component in the clinker, first of all the clinker was pulverized into an optimal particle size, and anthracite and binder (starch) were added to the magnetic material obtained by specific gravity and magnetic separation for briquet. As a experimental results, it was possible to efficiently separate clinker as Fe component and other slag component by specific gravity and magnetic force. As a results of loading and dissolving the manufactured briquet clinker in an electric arc furnace, it was observed that the unit of power and production yield were clearly improved and the carbon addition effect in molten metal was also somewhat.

The Characteristics of Electrokinetic Remediation of Unsaturated Soil II : Numerical Analysis (불포화토의 동전기 정화 특성 II : 수치 해석적 연구)

  • Kim, Byung Il;Han, Sang Jae;Kim, Soo Sam
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.26 no.1C
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    • pp.9-17
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    • 2006
  • The numerical analysis to predicting the electrokinetic remediation behavior on unsaturated soil is carried out by aiding HERO, Hanyang Unversity Electrokinetic Remediation program, developed from the finite difference method and in the VISUAL FORTRAN environment. The analysis for the pure kaolinite under saturated conditions is performed on the results of the previous study of Acar (1997). Also the predictions to the characteristics of electrokinetic remediation on unsaturated conditions are performed and the conclusions summarized as follows. First, pH of the electrolyte in the reservoirs is not different with the degree of saturation resulted from the changes in electrical efficiency. But the advance of acid front is increased dependent on the degree of saturation in contrary to the transportation of base front. Second, below the degree of saturation of 83%, which is equivalent to the optimum water content, the removal effect increased with the decreasing of degree of saturation. But it have no effect on the efficiency of removal over the degree of saturation of 83%.

Corrosion Behavior of Super Duplex Stainless Steel (STS 329J4L) Tubes and Fin-Tubes Used in Thermal Power Plant Applications (화력발전소용 슈퍼 듀플렉스 스테인리스 강(STS 329J4L) 조관 튜브 및 핀-튜브재의 부식거동)

  • Jin Sung Park;Yong Hyeon Kim;Seung Gab Hong;Sung Jin Kim
    • Corrosion Science and Technology
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    • v.22 no.6
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    • pp.435-446
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    • 2023
  • Corrosion behaviors of laser-welded super duplex stainless steel (SDSS) tubes after exposure to an actual power plant environment for one year and those of fin-tube welded SDSS were evaluated. Results showed that corrosion damage on the back side of the SDSS tube in the direction of hot air was higher than that on the front side regardless of weldment location. However, corrosion damage showed no difference between weldment and base metal due to recovery of phase fraction in the weldment through post weld heat treatment (PWHT). Nevertheless, the SDSS tube showed severe corrosion damage along grain boundary due to surface phase transformation (δ → γ) and Cr2N precipitation caused by PWHT with a high N2 atmosphere. Corrosion resistance of the SDSS tube was recovered when degraded surface was removed. Corrosion sensitivity of a fin-tube increased significantly due to pre-existing crevice, unbalanced phase fraction, and σ phase precipitation adjacent to the fusion line. Although corrosion resistance was improved by recovered phase fraction and sufficient dissolution of σ phase during PWHT, corrosion reaction was concentrated at the pre-existing crevice. These results suggest that welding conditions for fin-tube steel should be optimized to improve corrosion resistance by removing pre-existing crevice in the weldment.

A Study on Residual Stress Reduction Effect of Cold Spray Coating to Improve Stress Corrosion Cracking of Stainless Steel 304L and 316L Welds (STS304L 및 STS316L 용접부의 응력 부식 균열 개선을 위한 저온 분사 코팅의 잔류 응력 감소 효과에 대한 연구)

  • Kwang Yong Park;Deog Nam Shim;Jong Moon Ha;Sang Dong Lee;Sung Woo Cho
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.19 no.2
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    • pp.102-108
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    • 2023
  • A Chloride-induced stress corrosion cracking (CISCC) of austenite stainless steel in dry cask storage system (DCSS) can occur with extending service time than originally designed. Cold spray coating (CSC) not only form a very dense microstructure that can protect from corrosive environments, but also can generate compressive stress on the surface. This characteristic of CSC process is very helpful to increase the resistance for CISCC. CSC with several powders, such as 304L, 316L and Ni can be optimized to form very dense coating layer. In addition, the impact energy generated as the CSC powder collides with the surface of base metal at a speed of Mach 2 or more can remove the residual tensile stress of welding area and serve the compress stress. CSC layers include no oxidation and no contamination with under 0.2% porosity, which is enough to protect from the penetration of corrosive chloride. Therefore, the CSC coating layer can be accompanied by a function that can be disconnected from the corrosive environment and an effect of improving the residual stress that causes CISCC, so the canister's CISCC resistance can be increased.

Iron, Manganese and Cadmium Contents of Sphalerites and their Genetical Implications to Hydrothermal Metallic Ore Deposits in Korea (국내산(國內産) 섬아연석(閃亞鉛石)의 Fe, Mn, Cd함량변화(含量變化)와 열수금속광상(熱水金屬鑛床) 성인(成因)과의 관련성(關聯性))

  • Chon, Hyo Taek;Shimazaki, Hidehiko
    • Economic and Environmental Geology
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    • v.19 no.spc
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    • pp.139-149
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    • 1986
  • Compositional variation of sphalerites from various hydrothermal metallic ore deposits in Korea were investigated in mine and local, and regional scale. The sphalerites were partially analyzed for iron, manganese, and cadmium by using an electron probe microanalyzer(EPMA). The contents of iron and cadmium in sphalerites collected from the Weolam deposit of the No.1 Yeonhwa mine are not variable with increase of depth, but manganese content is highly variable. Sphalerites from lead-zinc deposits which are geologically associated with hypabyssal and effusive activity are characterized by high manganese (more than 1.0 MnS mole %) and low cadmium contents (less than 0.5 CdS mole %). Relatively manganese rich sphalerites are found in the deposits where sphalerites are enriched in iron content. Variation of cadmium content is very limited compared with that of manganese content. Sphalerites from most tungsten and some gold-silver deposits are remarkably high in cadmium content, but most of base metal and iron deposits are low in cadmium content. Cadmium content in sphalerites which occur in the metallic ore deposits genetically associated with plutonic activity shows a tendency to high variation. Available amounts of cadmium in sphalerites could be originated from the initial enrichment during the magmatic and postmagmatic processes.

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Copper Mineralization in the Haman-Gunbuk Area, Gyeongsangnamdo-Province: Fluid Inclusion and Stable Isotope Study (경상남도 함안-군북지역의 동광화작용: 유체포유물 및 안정동위원소 연구)

  • 허철호;윤성택;최상훈;최선규;소칠섭
    • Economic and Environmental Geology
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    • v.36 no.2
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    • pp.75-87
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    • 2003
  • The Haman-Gunbuk mineralized area is located within the Cretaceous Gyeongsang Basin along the southeastern part of the Korean peninsula. Major ore minerals, magnetite, scheelite, molybdenite and chalcopyrite, together with base-metal sulfides and minor sulfosalts, occur in fissure-filling tourmaline, quartz and carbonates veins contained within Cretaceous sedimentary and volcanic rocks anu/or granodiorite (118{\pm}$3.0 Ma). The ore and gangue mineral paragenesis can be divided into three distinct stages: Stage 1, tourmaline+quartz+Fe-Cu ore mineralization; Stage II, quartz+sulfides+sulfosalts+carbonates; Stage 111, barren calcite. Earliest fluids are recorded in stage I and early por-tions of stage II veins as hypersaline (35~70 equiv. wt.% NaCl+KCl) and vapor-rich inclusions which homogenize from ~30$0^{\circ}C$ to $\geq$50$0^{\circ}C$. The high-salinity fluids are complex chloride brines with significant concentrations of sodium, potassium, iron, copper, and sulfur, though sulfide minerals are not associated with the early mineral assemblage produced by this fluid. Later solutions circulated through newly formed fractures and reopened veins, and are recorded as lower-salinity(less than ~20 equiv. wt.% NaCl) fluid inclusions which homogenize primarily from ~200 to 40$0^{\circ}C$. The oxygen and hydrogen isotopic compositions of fluid in the Haman-Gunbuk hydrothermal system represents a progressive shift from magmatic-hydrothermal dominance during early mineralization stage toward meteoric-hydrothermal dominance during late mineralization stage. The earliest hydrothermal fiuids to circu-late within the granodiorite stock localiring the ore body at Haman-Gunbuk could have exsolved from the crystal-lizing magma and unmixed into hypersaline liquid and $H_2O$-NaCl vapor. As these magmatic fluids moved throughfractures, tourmaline and early Fe, W, Mo, Cu ore mineralization occurred without concomitant deposition of othersulfides and sulfosalts. Later solutions of dominantly meteoric origin progressively formed hypogene copper and base-metal sulfides, and sulfosalt mineralization.

Three-dimensional finite element analysis for the effect of retentive groove design on joint strength of casting connection (유지구 설계가 주조연결강도에 미치는 영향에 관한 삼차원 유한요소법적 연구)

  • Kim, Jung-Woo;Jeong, Chang-Mo;Jeon, Young-Chan;Yun, Mi-Jung
    • The Journal of Korean Academy of Prosthodontics
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    • v.47 no.1
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    • pp.29-38
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    • 2009
  • Statement of problem: A casting connection technique is widely used for repair, correction and addition to base metal framework. However, a casting connection technique may increase the risk of failure in clinical situations when high stresses exist. Purpose: The purpose of this study was to investigate the mechanical retentive groove design comparatively to increase the joint strength by using the three-dimensional finite element analysis model of a 3-unit fixed partial denture. Material and methods: Ten finite element models were constructed. (Model A: One retentive groove, Model B: Two retentive grooves, Model C: Three retentive grooves, Model D: Four retentive grooves, Model E: One horizontal groove and two vertical grooves, Model F: Two horizontal grooves and one vertical groove, Model G: One groove with the enlarged dimension, Model H: Two grooves with the enlarged dimension, Model I: One groove with the increased height, Model J: One groove with the increased width of base). The vertical force was applied to the mesial and the distal fossa to the casting connection of mandibular first molar. Results: The main factors, affecting joint strength of casting connection were both the retention between the primary cast and the secondary cast and the thickness of the primary cast remaining after preparing retentive groove. The increase of retentive force, according to the numbers and the dimension of retentive groove had an effect on distributing stress. However, in some cases, the increase of retentive force resulted in the increase of stress by reducing thickness of the primary cast in the connection area. Conclusion: The design of retentive groove that limits number of retentive groove for metal thickness and increases the depth of retentive groove for retention is highly recommended.

Hydrothermal Antimony Deposits of the Hyundong Mine : Geochemical Study (현동 광산의 열수 안티모니 광화작용 : 지화학적 연구)

  • Seong-Taek Yun
    • Economic and Environmental Geology
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    • v.32 no.5
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    • pp.435-444
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    • 1999
  • The antimony deposits of the Hyundong mine, located in the northeastern part of the Sobaegsan massif, occur as hydrothermal quartz+carbonate veins and stockworks which fill the fault fractures developed in Precambrian metamOlphic rocks (mainly, granitic gneiss). Hydrothermal alteration occurs commonly in the vicinity of mineralized veins and is characterized by sericitization and silicification. A K-Ar age of alteration sericite is 139.2$\pm$ 4.4 Ma, implying the early Cretaceous age of mineralization, possibly in association with intrusion of nearby acidic dikes (mainly, quartz porphyry). The hydrothermal mineralization occurred in five mineralization stages. These are: (I) stage I, characterized by deposition of chalcedonic quartz; (2) stage II, deposition of quartz with base-metal sulfides and stibnite; (3) stage III, deposition of quartz and carbonates (calcite, dolomite, ankerite, rhodochrosite) with various antimony-bearing minerals such as stibnite, polybasite, berthierite, native antimony, gudmundite and ullmannite; (4) stage IV, deposition of calcite with stibnite; and (5) stage V, deposition of barren calcite. Antimony occurs mostly as stibnite within stages II to IV veins, which has various habits including disseminated, veinlets and euhedral coarse crystals. Fluid inclusion studies indicate that hydrothermal mineralization at Hyundong occurred from the fluids with temperature and salinity of $330^{\circ}$C to 120 and 5.3 wI. % equiv. NaCI. The temperature and salinity of ore fluids systematically decreased with elapsed time in the course of mineralization, possibly due to the influx of larger amounts of meteoric groundwater. The deposition of antimony-bearing minerals occurred at low temperatures «$250^{\circ}$C), mainly due to the cooling and dilution of fluids. Based on the evidence of fluid boiling during the early stage II mineralization, the mineralization occurred under low pressure conditions (about 80 bars, corresponding to depths of about 350 m under hydrostatic pressure regime). Thermodynamic considerations of ore . mineral assemblages indicate that antimony deposition also occurred as the results of decreases in temperature and sulfur fugacity of hydrothermal fluids. Calculated sulfur isotope composition of ore fluids ($\delta^{34}S_{\Sigma s}$=5.4 to 7.8$\textperthousand$) indicates an igneous source of sulfur.

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Stable Isotopes of Ore Bodies in the Pacitan Mineralized District, Indonesia (인도네시아 파찌딴 광화대 함 금속 광체의 안정동위원소 특성)

  • Han, Jin-Kyun;Choi, Sang-Hoon
    • Economic and Environmental Geology
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    • v.48 no.1
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    • pp.15-24
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    • 2015
  • Extensive base-metal and/or gold bearing ore mineralizations occur in the Pacitan mineralized district of the south western portions in the East Java, Indonesia. Metallic ore bodies in the Pacitan mineralized district are classified into two major types: 1) skarn type replacement ore bodies, 2) fissure filling hydrothermal ore bodies. Skarn type replacement ore bodies are developed typically along bedding planes of limestone as wall rock around the quartz porphyry and are composed mineralogically of skarn minerals, magnetite, and base metal sulfides. Hydrothermal ore bodies differ mineralogically in relation to distance from the quartz porphyry as source igneous rock. Hydrothermal ore bodies in the district are porphyry style Cu-Zn-bearing stockworks as proximal ore mineralization and Pb-Zn(-Au)-bearing fissure filling hydrothermal veins as distal ore mineralization. Sulfur isotope compositions in the sulfides from skarn and hydrothermal ore bodies range from 6.7 to 8.2‰ and from 0.1 to 7.9‰, respectively. The calculated ${\delta}^{34}S$ values of $H_2S$ in skarn-forming and hydrothermal fluids are 0.9 to 7.1‰ (5.6-7.1‰ for skarn-hosted sulfides and 0.9-6.8‰ for sulfides from hydrothermal deposits). The change from skarn to hydrothermal mineralization would have resulted in increased $SO_4/H_2S$ ratios and corresponding decreases in ${\delta}^{34}S$ values of $H_2S$. The calculated ${\delta}^{18}O$ water values are: skarn magnetite, 9.6 and 9.7‰; skarn quartz, 6.3-9.6‰; skarn calcite, 4.7 and 5.8‰; stockwork quartz, 3.0-7.7‰; stockwork calcite, 1.2 and 2.0‰; vein quartz, -3.9 - 6.7‰. The calculated ${\delta}^{18}O_{water}$ values decrease progressively with variety of deposit types (from skarn through stockwork to vein), increasing paragenetic time and decreasing temperature. This indicates the progressively increasing involvement of isotopically less-evolved meteoric waters in the Pacitan hydrothermal system. The ranges of ${\delta}D_{water}$ values are from -65 to -88‰: skarn, -67 to -84‰; stockwork, -65 and -76‰; vein, -66 to -88‰. The isotopic compositions of fluids in the Pacitan hydrothermal system show a progressive shift from magmatic hydrothermal dominance in the skarn and early hydrothermal ore mineralization periods toward meteoric hydrothermal dominance in the late ore mineralization periods.

Geologic, Fluid Inclusion, and Sulfur Isotopic Studies of Hydrothermal Deposit in the Tanggueng District, West Java, Indonesia (인도네시아 서부자바 땅긍(Tanggueng)지역 열수광상의 지질, 유체포유물 및 황동위원소 연구)

  • Jae-Ho Lee;In-Joon Kim
    • Economic and Environmental Geology
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    • v.36 no.5
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    • pp.321-328
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    • 2003
  • The epithermal gold and base metal deposit of the Tanggeung district of West Java consists of four major veins(Celak, Cigodobras, Cilangkap and Pasirbedil) with NS to N10$^{\circ}$∼20$^{\circ}$E and N75$^{\circ}$W strikes. The veins occur within fractures cutting the crystal and lithic tuff of Jampang Formation(Oligo-Miocene) in and around the Mt. Subang of the western Java, Indonesia. The ore mineralization is characterized by the occurrence of pyrite, sphalerite, galena, chalcopyrite, and small amounts of bornite and Fe-oxides. Hydrothermal alteration, associated with the mineralization, was dominantly silicified and enveloped by the phyllitic(sericitic), argillic and propylitic alteration containing the disseminated pyrite. Gangue minerals consist of interstratified smectite-illite, chlorite, sericite, and minor kaolinite. The presence of vapor-rich fluid inclusions in quartz veins suggests that boiling occurred locally throughout ore deposition. Fluid inclusion studies suggest that the ore fluid evolved from initial high temperatures(〓34$0^{\circ}C$) to later lower temperatures(〓19$0^{\circ}C$). Salinities range from 0.0 to 8.3 wt percent NaCl equiv. The relatively high increase in salinity(up to 8.3 wt percent NaCl equiv) might be explained by a local boiling and by a participation of magmatic fluids, supported by the sulfur isotope results. Evidence of fluid boiling suggests that the pressure decreased from 200 bars to 120 bars. This corresponds to the depths of approximately 750 to 1,200 m in a hydrothermal system that changed from lithostatic to hydrostatic conditions. Using homogenization temperatures and paragenetic constraints, the calculated $\delta$$^{34}$ S values of $H_2S$ in ore fluid are -0.2 to 1.8 permil close to the 0 permil isotopic value of magmatic sulfur.