• Title/Summary/Keyword: ball material

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The simulation on a electric field distribution of dielectric pellets with a shape of ball at atmosphere (대기중에서 구형 유전체 펠렛의 전계 분포 특성 평가)

  • Lee, Dong-Hoon;Park, Honh-Jae;Park, Jae-Youn
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.05e
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    • pp.57-60
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    • 2003
  • This paper explained electric field distribution's characteristics of dielectric pellets with a shape of ball to voltage. When discharge gap of electrode and input voltage are each 20[mm], 10000[V], the electric field simulation results of dielectric pellets with a shape of ball with relative dielectric constant of several kind measured stronger electric field near electric pellets with a shape of ball of ${\phi}5$[mm] than $1{\phi}$[mm] and $3.33{\phi}$[mm] at atmosphere. And the maximum electric field of dielectric pellets with a shape of ball over ${\phi}5$[mm] increased about 5[%] to maximum electric field of electric pellets with a shape of ball ${\phi}5$[mm]. And the result of simulation, when relative dielectric constant of dielectric pellets with a shape of ball is 100, it measured about 90[%] of maximum electric field of dielectric pellets with a shape of ball with relative dielectric constant over 1000.

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A study on design and structural strength analysis of positioner in robot overlay welding system of ball for ball-valve (볼밸브용 볼의 로봇 육성용접시스템에서 포지셔너의 설계 및 구조강도해석에 관한 연구)

  • Lee, Jong-Hwan;Lho, Tae-Jung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.3
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    • pp.1639-1644
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    • 2015
  • A study on design and structural strength analysis of a positioner in robot overlay welding system of a ball for ball-valves. Turning-unit of positioner modeled, analysis was conducted by assuming the beam. Turning-unit is applied to the stress, it was shown by 366.85MPa when weight of the ball is $9,000kg_f$. This value is higher than the yield strength of the material. Based on the results of previous, it was modeled the turning-unit by modifying. Results of analysis by a modified modeling, The value of stress was confirmed to 296.11MPa. This value is a value lower than the yield strength of the material, it was found to support the weight of the ball.

Effect of Ball End Mill Geometry and Cutting Conditions on Machinability of Hardened Tool Steel

  • Jang, Dong-Y.;Won, S.-T.
    • KSTLE International Journal
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    • v.3 no.1
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    • pp.17-22
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    • 2002
  • Roughing of tool steel in its hardened state represents a real challenge in the die and meld industry and process improvement depends on research of tool material, coating technique, and lubrication. However, roughing of hardened steels generates extreme heat and without coolant flooding, tool material cannot withstand the high temperature without choosing the right tools with proper coating. This research conducted milling tests using coated ball end mills to study effects of cutting conditions and geometric parameters of ball end mills on the machinability of hardened tool steel. KP4 steel and STD 11 heat treated steels were used in the dry cutting as the workpiece and TiAIN coated ball end mills with side relief angle of 12$^{\circ}$ was utilized in the cutting tests. Cutting forces, tool wear, and surface roughness were measured in the cutting tests. Results from the experiments showed that 85 m/min of cutting speed and 0.32 mm/rev of feed rate were optimum conditions for better surface finish during rough cutting and 0.26mm/rev with the same cutting speed are optimum conditions in the finish cutting.

A Study on Thermal Stress Analysis of Plastic-Core Solder Balls (플라스틱 핵 솔더볼의 열응력 해석에 관한 연구)

  • Kim, H.D.;Yoon, D.Y.
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.6
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    • pp.159-162
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    • 2007
  • Recently, Pb-free solder ball technology, which is getting more significant in miniaturization of electronic equipment, and resolution of recent environmental problems, is necessary to be developed. A plastic-core solder ball is much promising in those considerations. Plastic-core solder balls have the tendency to replace the usual metal-core solder ball from low material cost and superior mechanical properties. The thermal effects, however, are important in manufacturing process, such as deposing micro-sized metal thin film on the spherical polymer surface. Furthermore plastic-core solder balls are easy to be broken due to CTE and elastic coefficient of material property from heat transfer. We propose technical computational investigations for the manufacturing design and the reliability of plastic-core solder ball from thermal stress analysis.

Effect of Ball Milling Time on the Piezoelectric Characteristics of Low Temperature Sintering PMN-PZN-PZT ceramics (볼밀링 시간이 저온소결 PMN-PZN-PZT 세라믹스의 압전특성에 미치는 영향)

  • Lee, Il-Ha;Lee, kab-Soo;Yoo, Ju-Hyun;Jeong, Young-Ho
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.06a
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    • pp.274-275
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    • 2007
  • In this study, in order to develop low temperature sintering ceramics for multilayer piezoelectric actuator application. At the PMN-PZN-PZT ceramics, the influence of the ball-mill time on piezoelectric characteristics was investigated. All the specimens improved according to the increase of the ball-mill time increase. The specimen showed the optimum value when ball-mill time is 60 hour. Their optimum values were density=$7.93g/m^3$, ${\varepsilon}_r=1371$, kp=0.551, Qm=1609, $d_{33}=321pC/N$, respectively.

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A Study on the Characteristics of Ceramic Ball Bearing (세라믹 볼베어링의 특성해석에 관한 연구)

  • 김완두;한동철
    • Tribology and Lubricants
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    • v.8 no.2
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    • pp.64-72
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    • 1992
  • The recent trends of rotating machinery demand high speed and high temperature operation, and the bearing with new material is required to be developed. Ceramic, especially silicon nitride, have been receiving attention as alternative material to conventional bearing steel. Ceramic ball bearing offers major performance advantages over steel bearing, for instance, high speed, maginal lubrication, high temperature, improved corrosion resistance and nonmagnetic capabilities etc.. In this paper, the mechanical characteristics of ceramic ball bearing (hybrid ceramic bearing and all ceramic bearing) were investigated, and the characteristics of ceramic bearing were compared with that of steel bearing. Deep groove ball bearing 6208 was taken the object of analysis. The main results of analysis were followings: the radial stiffness of hybrid and all ceramic bearing were 112% and 130% that of steel bearing, and the axial stiffness of all ceramic bearing was 110% that of steel bearing. According as rotating speed was up, the ball load, the contact angle, the contact stress and the spin-to-roll ratio between ball and raceway of ceramic bearing were far smaller than these of steel bearing. And there was not a significant difference between the minimum film thickness of ceramic bearing and steel bearing. It is expected that this research is contributed to enhanced fundamental technology for the practical applications of ceramic ball bearing.

Material and Structure Optimization of Substrate Support for Improving CVD Equipment Up Time (CVD 장비 Up Time 향상을 위한 기판 지지대의 재질 및 구조 최적화)

  • Woo, Ram;Kim, Won Kyung
    • Korean Journal of Materials Research
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    • v.29 no.11
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    • pp.670-676
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    • 2019
  • We study substrate support structures and materials to improve uptime and shorten preventive maintenance cycles for chemical vapor deposition equipment. In order to improve the rolling of the substrate support, the bushing device adopts a ball transfer method in which a large ball and a small ball are mixed. When the main transfer ball of the bushing part of the substrate support contacts the substrate support, the small ball also rotates simultaneously with the rotation of the main ball, minimizing the resistance that can be generated during the vertical movement of the substrate support. As a result of the improvement, the glass substrate breakage rate is reduced by more than 90 ~ 95 %, and the equipment preventive maintenance and board support replacement cycles are extended four times or more, from once a month to more than four months, and the equipment uptime is at least 15 % improved. This study proposes an optimization method for substrate support structure and material improvement of chemical vapor deposition equipment.

An Experimental Study on the Applicability of Precious Slag Ball as Vertical Drains (풍쇄전로슬래그의 연직배수재 활용성에 관한 실험적 연구)

  • Kwon, Jeong-Geun;Im, Jong-Chul;Kim, Woo-Kyoung
    • Journal of the Korean GEO-environmental Society
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    • v.12 no.3
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    • pp.37-46
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    • 2011
  • To investigate the applicability of Precious Slag Ball as the alternative material such as vertical drains, it is necessary to check the drainage effect of it in the field construction. In order to attain an successful design it is important to predict problems encountered in field construction. Accordingly, in this study the laboratory tests were executed under different conditions before applying of the field. 4 cases including Precious Slag Ball, sand+Precious Slag Ball, pack Precious Slag Ball and sand as vertical drains were conducted, and under the base of the laboratory tests the field test was executed and analyzed. By the upper results it is apposite to use Precious Slag Ball as vertical drains.

A Study on the Ball-off of Via Balls Bonded by Solder Paste (Solder Paste로 접합된 비아볼의 Ball-off에 관한 연구)

  • Kim, Kyoung-Su;Kim, Jin-Young
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.17 no.6
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    • pp.575-579
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    • 2004
  • Package reliability test was conducted to investigate the effect of solder paste composition at BGA Package. It was found that the shape and size of the phase form are affected by the processing parameters. The material have used to fill in the via was Sn/36Pb/2Ag and Sn/0.75Cu type solder paste. Sn/36Pb/2Ag and Sn/0.75Cu paste were fabricated on Tape-BGA substrates by screen printing process, and via ball mount data were characterized with variations of dwell time of 85 seconds at reflow peak temperature at 22$0^{\circ}C$ or 24$0^{\circ}C$. The test condition was MRT 30 $^{\circ}C$/60 %RH/96 HR. Failures formed of a ball-off in solder paste process were observed by using a Optical Microscope and SEM(Scanning Electron Microscope). It was concluded that intermetallic layer growth played important roles in increasing solder fatigue strength for addition of Ag composition. The degradation of shear strength of solder composition is discussed.

Particle Morphology Change and Quantitative Input Energy Variation during Stirred Ball Milling Process by DEM Simulation on Various Experimental Conditions (교반볼밀을 이용한 밀링공정에서 각종실험조건에 따른 구리분말의 입자형상 변화 및 DEM 시뮬레이션에 의한 정량적 에너지 변화)

  • Bor, Amgalan;Batjargal, Uyanga;Jargalsaikhan, Battsetseg;Lee, Jehyun;Choi, Heekyu
    • Korean Journal of Materials Research
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    • v.28 no.3
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    • pp.148-158
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    • 2018
  • This study investigated the effect of the grinding media of a ball mill under various conditions on the raw material of copper powder during the milling process with a simulation of the discrete element method. Using the simulation of the three-dimensional motion of the grinding media in the stirred ball mill, we researched the grinding mechanism to calculate the force, kinetic energy, and medium velocity of the grinding media. The grinding behavior of the copper powder was investigated by scanning electron microscopy. We found that the particle size increased with an increasing rotation speed and milling time, and the particle morphology of the copper powder became more of a plate type. Nevertheless, the particle morphology slightly depended on the different grinding media of the ball mill. Moreover, the simulation results showed that rotation speed and ball size increased with the force and energy.