• Title/Summary/Keyword: back stress

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STUDY ON THE EFFECT OF RESIDUAL STRESS ON THE EXTERNALLY LOADED WELDED STRUCTURE

  • Rajesh S.R.;Bang Han Sur;Joo Sung Min;Kim In Sik
    • Proceedings of the KWS Conference
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    • v.43
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    • pp.58-60
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    • 2004
  • In the field of welding the behavior of a welded structure under consideration may be predicted via heat transfer and residual stress analysis. In order to facilitate the industrial applications of welding, numerical modeling of heat transfer and residual stress in weldment has been carried out applying Finite Element Method (FEM) and the analysis with the external load including this residual stress due to welding has been done. The present work includes the specialized finite element codes for the calculation of nonlinear heat transfer details and residual stress redistributed along with the external load in the welded structures. A basic interface, which allows models, built in commercial preprocessing package access to the data necessary to build standard input decks for these specialized FEM codes, which are not supported by commercial package. The results from the FEM codes are imported back into commercial package for visualization. In addition the residual stress values are exported to commercial package (such as ANSYS, PATRAN etc.) for further analysis with the external loads, which make the FEM codes fully applicable to the industrial purpose.

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Effect of the stress history on the shear behavior using a Triaxial compression test (삼축압축시험을 통한 응력이력에 따른 전단거동의 변화)

  • Kim, Seung-Han;Choi, Sung-Keun;Lee, Moon-Joo;Lee, Woo-Jin
    • Proceedings of the Korean Geotechical Society Conference
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    • 2006.03a
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    • pp.888-895
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    • 2006
  • In this study, anisotropically consolidated undrained shear(CAU) test was performed to examine the variation of the shear strength according to the stress history. The specimen having 30% relative density was homogeniously prepared, and 200KPa of back pressure was applied to increase the B value more than 0.95. To make NC specimens, the vertical stress was applied on the specimen by 100KPa, 200KPa and 400KPa, and to make OC specimens, the vertical stress was applied upto 400KPa and was reduced to 200KPa and 100KPa resulting in OCR 2 and 4 respectively. The test result indicates the shear strength for the OC specimens are slightly higher then that of the NC specimens at the same confining pressure. The elastic modulus varies according to the confining stress and considerably affected by preconsolidation stress.

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Residual Stress and Displacement Analysis of Thick Plate for Partial Penetration Multi-Pass Weldment (후판의 부분용입 다층용접에 대한 잔류음력 및 변형해석)

  • Kim, Seok;Bae, Sung-In;Song, Jung-Il
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.11
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    • pp.1813-1819
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    • 2001
  • Partial penetration welding Joint defines that groove welds without steel backing, welded from on side, and groove weeds welded from both sides but without back gouging, that is. it has an unwelded portion at the root of the weld. In this study we analysed fur residual stress and displacement distribution on partial penetration welding condition of thick plate metal. For 25.4mm thick plate, theoretical residual stress and displacement analysis by finite element method using ABAQUS was carried out and compared with the experimental result using hole-drilling method. In results of the condition of partial penetration, it appeared that longitudinal stress at welding area was a little difference and transverse stress did not have any effect by partial penetration multi-pass welding. From a point of welding distortion in partial penetration multi-pass welding, it seemed to be better to control root face smaller than 6.35mm.

A Study of Crane Operators' Overexertion of Neck Muscles (크레인 작업자의 목 부하 연구)

  • Oh, Sae Loom;Lee, Kwan Suk
    • Journal of the Korean Society of Safety
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    • v.28 no.1
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    • pp.81-87
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    • 2013
  • Crane operators usually work with their necks bent forward in a seating position for a long period. They have complained of their musculoskeletal stress at their necks. The objective of this study was to find the level of stress at the neck when crane operators bend their neck forward during their work. Experiments were conducted in the laboratory where subjects bent their necks forward for 1 minute and took a rest for 0.5 minute and repeated this performance for 60 minutes. Subjective evaluation using Borg's CR-10 scale and electromyography (EMG) were used to check the level of the stress at the neck. Subjects reported that the level of pain at the end of 60 min. experiment was close to the extreme pain(level 8.95). The EMG level(amplitude) increased 80% on the average and the center frequency of EMG shifted to the lower frequency level which indicated fatigue of neck muscles. Thus, it was found that there is quite much neck stress for crane operators when they maintain their neck posture of bending forward for a long time during their work. This information will be a basis in searching for an intervention measure for the crane operators' neck stress.

Effect of Emotional Labor, Job and Psychosocial Stress, and Fatigue of Beauty Industry Workers on the perceived Symptoms of Musculoskeletal Diseases (미용업 종사자의 감정노동, 직무 및 사회심리적 스트레스, 피로도가 근골격계질환 관련 자각증상에 미치는 영향)

  • Lee, Hye-Young;Choi, Seo-Yeon
    • Journal of the Korea Safety Management & Science
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    • v.14 no.4
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    • pp.51-58
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    • 2012
  • This study attempted to evaluate the direct and indirect effect of emotional labor, job and psychosocial stress, and fatigue of beauty industry workers on their musculoskeletal diseases. The findings of this study showed that, among the workers with perceived symptoms of musculoskeletal diseases, the body part with the most commonly occurring symptom was the shoulder, followed by neck, low back, wrist, arm, foot and knee. As for the effect of work-related psychological factors on musculoskeletal diseases, it was found that the workers with musculoskeletal diseases were more affected by emotional labor and fatigue than non-symptom workers. It was also shown that when their job stress increased, the fatigue level also increased, though their psychosocial stress decreased. In addition, it was found that both direct and indirect effects of emotional labor on fatigue were high, and the indirect effect of job stress through fatigue on musculoskeletal diseases was significant.

Polarization Maintaining Dichroic Beam-splitter and Its Surface Shape Control by Back Side AR Coating

  • Ma, Chong;Chen, Gang;Liu, Dingquan;Zhang, Rongjun;He, Junbo;Zhu, Xudan;Li, Daqi
    • Current Optics and Photonics
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    • v.5 no.5
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    • pp.576-582
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    • 2021
  • Dichroic beam-splitter (DBS) with polarization-maintaining took an important role in the free space quantum telecommunication tests on the Micius satellite of China. In this presentation, we designed and prepared a 50 layer polarization-maintaining DBS coating by a dual ion beam sputtering deposition (Dual-IBS) method. In order to solve a stress problem, an 18 layer special anti-reflection (AR) coating with similar physical thickness ratio was deposited on the backside. By stress compensation, the surface flatness RMS value of the DBS sample decreased from 0.341 λ (@632.8 nm) to 0.103 λ while beam splitting and polarization maintaining properties were almost kept unchanged. Further, we discussed the mechanism of film stress and stress compensation by equation deduction and found that total stress had a strong relationship with the total physical thickness and the ratio of layer materials.

A Study of Predicting Method of Residual Stress Using Artificial Neural Network in $CO_2$Arc welding

  • Cho, Y.;Rhee, S.;Kim, J.H.
    • International Journal of Korean Welding Society
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    • v.1 no.2
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    • pp.51-60
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    • 2001
  • A prediction method for determining the welding residual stress by artificial neural network is proposed. A three-dimensional transient thermo-mechanical analysis has been performed for the $CO_2$ arc welding using the finite element method. The first part of numerical analysis performs a three-dimensional transient heat transfer analysis, and the second part then uses the results of the first part and performs a three-dimensional transient thermo-elastic-plastic analysis to compute transient and residual stresses in the weld. Data from the finite element method are used to train a back propagation neural network to predict the residual stress. Architecturally, the fully interconnected network consists of an input layer for the voltage and current, a hidden layer to accommodate the failure mechanism mapping, and an output layer for the residual stress. The trained network is then applied to the prediction of residual stress in the four specimens. It is concluded that the accuracy of the neural network predicting method is fully comparable with the accuracy achieved by the traditional predicting method.

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The Influence of Microstructure on the Bauschinger Effect in X80 Grade API Steel (X80급 API 강의 바우싱거 효과에 미치는 미세조직의 영향)

  • Park, J.S.;Kim, D.W.;Chang, Y.W.
    • Transactions of Materials Processing
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    • v.15 no.2 s.83
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    • pp.118-125
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    • 2006
  • API steel is used for line-pipe to transport the oil and natural gas. As the recent trends in the development of API steel are towards the use of larger diameter and thicker plate, many researches have been studied to achieve higher strength, higher toughness and lower yield ratio in API steel. However, the strength of API steel after pipe forming is changed depending on the competition of the Bauschinger effect and work hardening which are affected by the strain history during pipe forming process. So, the purpose of this study is to investigate the influence of microstructure on the Bauschinger effect for API steel. To change the microstructure of API steel we have changed the hot rolling condition and the amounts of V and Cu addition. The compression-tensile test and the microstructure observation by OM and TEM were conducted to investigate the yield strength drop and the correlation between the Bauschinger effect and microstructure of API steel. The experimental results show that the increase of polygonal ferrites volume fraction increases the Baushcinger effect due to the back stress which comes from the increase of mobile dislocation density at polygonal ferrite interior during the compressive deformation. The hot rolling condition was more effective on the Bauschinger effect in API steel than the small amount of V and Cu addition.

Development of Strain-softening Modeling for Interfaces between Geosynthetics (토목섬유 interface의 변형율 연화 모델 개발)

  • Seo, Min-Woo;Park, Jun-Boum;Park, Inn-Joon;Cho, Nam-Jun
    • Journal of the Korean Geosynthetics Society
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    • v.2 no.1
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    • pp.57-68
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    • 2003
  • Strain-softening model is developed to characterize the interface behavior of geomembrane with geotextile and geosynthetic clay liner(GCL). The model proposed in this research is calibrated by using data from direct shear tests conducted on smooth and textured geomembrane. The research is divided into two regions, pre-peak and post-peak, to take into account of strain-softening effect. Although slight difference between measured and back calculated data is observed under high normal stress, good agreements, in general, are found from back calculations. Especially, good consistency is observed in the case of low normal stress. Based on the results, it can be concluded that the proposed model can be a reasonable constitutive law to figure out the behavior of strain-softening between interfaces of geomembrane. In addition, DSC(Disturbed State Concept) model is also presented for further application in geosynthetic interfaces.

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DEA optimization for operating tunnel back analysis (운영 중 터널 역해석을 위한 차분진화 알고리즘 최적화)

  • An, Joon-Sang;Kim, Byung-Chan;Moon, Hyun-Koo;Song, Ki-Il;Su, Guo-Shao
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.18 no.2
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    • pp.183-193
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    • 2016
  • Estimation of the stability of an operating tunnel through a back analysis is a difficult concept to analyze. Specially, when a relatively thick lining is constructed as in case of a subsea tunnel, there will be a limit to the use of displacement-based tunnel back analysis because the corresponding displacement is too small. In this study, DEA is adopted for tunnel back analysis and the feasibility of DEA for back analysis is evaluated. It is implemented in the finite difference code FLAC3D using its built-in FISH language. In addition, the stability of a tunnel lining will be evaluated from the development of displacement-based algorithm and its expanded algorithm with conformity of several parameters such as stress measurements.