• Title/Summary/Keyword: axle load

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Accelerated Life Test Selection Study for Life Evaluation of Engine Type Drive Axle for Forklift (지게차용 엔진식 드라이브 액슬 수명평가를 위한 가속수명시험 선정 연구)

  • Jun-Young Kim;Yeong Jun Yu;Chul-Hee Lee
    • Journal of Drive and Control
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    • v.20 no.3
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    • pp.9-14
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    • 2023
  • In this paper, the selection of a reliable accelerated life test code for a 2-ton forklift was accomplished by choosing the driving resistance coefficient failure-free test time based on a 10,000-hour B10 life. The overall life and average equivalent load of the vehicle were then calculated based on actual driving test conditions using the selected driving resistance coefficient. The gear train's accelerated life test code was selected by adjusting the equivalent load to a torque and rotation speed that did not exceed 125%(about 75HP) of the vehicle rated power. The safety of the test standards was validated by conducting an actual accelerated life test utilizing the proposed test method in this study and comparing the test result with the corresponding theoretical value. It is anticipated that the reliability of the accelerated life test in this paper will be enhanced, by incorporating actual driving performance data collected directly from the forklift and adjusting the conditions used in developing the accelerated life test code.

A Study on New PV Tracking System Including Load Dispersion

  • Lee, Sang-Hun;Song, Hyun-Jig;Park, Chan-Gyu;Song, Sung-Geon
    • Journal of international Conference on Electrical Machines and Systems
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    • v.3 no.4
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    • pp.472-480
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    • 2014
  • The In solar power system, the height and azimuth of the sun are important parameters which control generated power magnitude. The tracking method that controls the daily generation magnitude according to latitude and longitude using the two axles is often used in the existing sunlight tracking system today. In this two-axle PV track control system, the self-load is concentrated on one FRAME. It is influenced of the regular load, snow load and the wind load, etc. It is difficult to set up the system in the conventional building. This research is a development about the small-scale economy track device of independent load-dispersing solar generation system. The position tracking algorithm is through new coordinates transformation calculating the height and azimuth of the sun.

The Effect of Behavior Fatigue Crack Propagation on 2-Axle Load Frequency (2축 하중주파수가 피로균열진전거동에 미치는 영향)

  • Kim, Sang-Hee;Li, Jing-Hua;Choi, Seong-Dae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.1
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    • pp.78-84
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    • 2015
  • The stress state acting on mechanical parts and structures is generally mixed stress. This complex stress state, which is subject to changes in the environment, will produce many. Cars running on roads with different road conditions will subject the automotive parts to combined stress state. In the x direction and the y direction, a different amplitude and frequency of the fatigue load can be present. However, the load amplitude for Mode I and Mode II in a 2-axis fatigue test is limited to a constant ratio; the load frequency is always the same for any mode. In this paper, it is verified how the variation of the load frequency for mode II affects the behavior of fatigue crack propagation under mixed mode.

Calibration Method of Vehicle Weight Data from Weigh-In-Motion System According to Temperature Effects (온도의 영향에 대한 Weigh-In-Motion 시스템의 차량중량자료 보정기법)

  • Hwan, Eui-Seung;Lee, Sang-Woo
    • International Journal of Highway Engineering
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    • v.12 no.4
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    • pp.187-196
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    • 2010
  • The purpose of this study is to develop the calibration method for temperature effects to improve the accuracy of the Weigh-In-Motion(WIM) system for collecting long-term truck weight data. WIM system was installed at a location where the truck traffic volume is high and weight data has been collected from January 2010. In this study, as a calibration measure, the first axle weight of Truck Type 10, the semi tractor-trailer is used based on the fact that the first axle weight is relatively constant, independent of the cargo weight. From this fact, calibration equations are developed from the relationship between the axle weight and the temperature(daily mean, maximum and minimum). Analysis on calibrated weight data shows adequacy of the proposed calibration method. Results of this study can be used to improve the accuracy of the WIM system and to carry out more rational design of pavement and bridge structures.

Lifetime Estimation of an Axle Drive Shaft by Calibrated Accelerated Life Test Method (CALT 방법을 이용한 액슬구동축의 수명 예측)

  • Kim, Do-Sik;Kim, Hyoung-Eui;Yoon, Sung-Han;Kang, E-Sok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.3
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    • pp.273-281
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    • 2010
  • In this paper, a method to predict the fatigue life of an axle drive shaft by the calibrated accelerated life test (CALT) method is proposed. The CALT method is very effective for predicting lifetimes, significantly reducing test time, and quantifying reliability. The fatigue test is performed by considering two high stress and one low stress levels, and the lifetime at the normal stress level is predicted by extrapolation. In addition, in this study, the major reliability parameters such as the lifetime, accelerated power index, shape parameter, and scale parameter are determined by conducting various experiments. The lifetime prediction of the axle drive shaft is verified by comparing the experimental results with load spectrum data. The results confirm that the CALT method is effective for lifetime prediction and requires a short test time.

Development and performance evaluation of lateral control simulation-based multi-body dynamics model for autonomous agricultural tractor

  • Mo A Son;Hyeon Ho Jeon;Seung Yun Baek;Seung Min Baek;Wan Soo Kim;Yeon Soo Kim;Dae Yun Shin;Ryu Gap Lim;Yong Joo Kim
    • Korean Journal of Agricultural Science
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    • v.50 no.4
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    • pp.773-784
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    • 2023
  • In this study, we developed a dynamic model and steering controller model for an autonomous tractor and evaluated their performance. The traction force was measured using a 6-component load cell, and the rotational speed of the wheels was monitored using proximity sensors installed on the axles. Torque sensors were employed to measure the axle torque. The PI (proportional integral) controller's coefficients were determined using the trial-error method. The coefficient of the P varied in the range of 0.1 - 0.5 and the I coefficient was determined in 3 increments of 0.01, 0.05, and 0.1. To validate the simulation model, we conducted RMS (root mean square) comparisons between the measured data of axle torque and the simulation results. The performance of the steering controller model was evaluated by analyzing the damping ratio calculated with the first and second overshoots. The average front and rear axle torque ranged from 3.29 - 3.44 and 6.98 - 7.41 kNm, respectively. The average rotational speed of the wheel ranged from 29.21 - 30.55 rpm at the front, and from 21.46 - 21.63 rpm at the rear. The steering controller model exhibited the most stable control performance when the coefficients of P and I were set at 0.5 and 0.01, respectively. The RMS analysis of the axle torque results indicated that the left and right wheel errors were approximately 1.52% and 2.61% (at front) and 7.45% and 7.28% (at rear), respectively.

A Study on the Road Safety under Total Load and ESAL for trucks (대형트럭의 총하중과 축하중이 도로안전에 미치는 영향에 대한 연구)

  • Jin Han Xin;Lee Chang Ho
    • Journal of the Korea Safety Management & Science
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    • v.7 no.3
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    • pp.37-46
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    • 2005
  • There are very large differences on the standards of gross weight and single axle weight for commercial motor vehicles between international and Korean standards. Short Wheelbase Truck are produced and run only in Korea. It has very serious effects on the durabilities of bridges and roads and makes logistic competitive power fall back and overconsuming energy. This paper deals with a comparative study of the international standards with Korean, grasps the drawbacks and makes up the suggestions to strengthen the logistic competitive power of Korea and reduce the maintenance cost for the roads and the consumption of energy.

Prediction of Power Consumed By Forward and Reverse Rotation Rotavator using Field Load Analysis (필드 부하 분석을 이용한 정/역회전 로타베이터의 소요 동력 예측)

  • Kim, Jeong-Gil;Park, Jin-Sun;Cho, Seung-Je;Lee, Dong-Keun;Park, Young-Jun;Moon, Sang-Gon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.8
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    • pp.67-73
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    • 2021
  • In this study, we installed forward and reverse rotation rotavators on a tractor to measure the load in the field and analyze the power consumed. The rotavator is attached to the rear of the tractor and transmits the power applied from the power take off (PTO) of the tractor to the rotating shaft of the rotavator, and it plows or reverses the soil according to the rotational direction of the rotating shaft. Depending on the rotational direction of the rotavator, the power consumed in the tractor engine and the power transmitted to the tractor axle and rotavator also vary, thus, research of load and power is an essential factor in designing the system. As a field test results, 84.1-93.5% power was consumed by the forward rotation rotavator, and 37.8-57.5% power was consumed by the reverse rotation rotavator. In addition, depending on the rotation direction of the rotavator, the power consumed by the tractor was in the order of PTO and axle. Based on the research results, development of reliable rotavator systems would be possible in the future research.

A Study on the Effect of a Series of Trucks on Dynamic load Factor (연속 차량하중에 의한 충격하중의 영향에 관한 연구)

  • 황의성
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1992.04a
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    • pp.105-110
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    • 1992
  • This study deals with the effect of a series of moving trucks on the Dynamic Load Factor (DLF). The DLF is calculated by investigating the load effect of moving trucks. Therefore, analytical models for frocks, bridge, and road profiles were developed and dynamic structural analysis computer program were developed. Then the DLFs are calculated as a ratio of maximum dynamic load effect and maximum static load effect. Trucks used in this study are 5 axle semi tractor-trailer with the weight of 36 and 54 ton. Simply supported prestressed concrete box girder bridges with 20 and 40m span length are selected. From the results of the DLF for various headway distances, they show a very scattered and relatively high values of the DLF in case of a 20m span length bridge. For a 40m span length bridge, the results show less scattered and small increase of the DLF compared to a 20m span length bridge.

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Safety evaluation of tilting train on circular curve (틸팅열차의 원곡선부 주행시 안전성 평가)

  • Kim, Sang-Soo;Eum, Ki-Young;Bae, Jae-Hyoung
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.1703-1712
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    • 2010
  • The safety of tilting train running on curved track is, in general, evaluated with a derailment coefficient calculated by the ratio of wheel load and lateral force, Particularly on curve, the wheel load and lateral force on rail may cause trackbed to be deformed, depending on their intensity, and moreover, often result in critical accident such as derailment. This study hence was intended to identify the cause of wheel load and lateral force so as to suggest the allowable wheel load reduction rate, lateral force limit and derailment coefficient, thereby quantitatively evaluating the operational safety of tilting train. This study therefore was aimed to analyze the wheel load and lateral force occurred during tilting train's operation on circular curve in such a way of comparing with traditional trains, by axle and speed, in a bid to eventually evaluate the operational safety of tilting train.

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