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CVT system applied pulley consisting of the basic disk and rotational disk

  • Sien, Dong-Gu
    • International journal of advanced smart convergence
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    • v.11 no.3
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    • pp.206-214
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    • 2022
  • Automobile manufacturers in each country are spurring the development of electric vehicles that use electric energy, an eco-friendly energy, as a futuristic vehicle. Electric vehicles have the advantage of no harmful gas or environmental pollution and low noise. Unlike automobiles using existing internal combustion engines using fossil fuels, electric vehicles use the electricity of batteries to cause rotational motion of motors. In the electric vehicle driven by the motor, it is indispensable to develop a controller for controlling the motor. One of the areas where automobile manufacturers are concentrating is the development of small electric vehicles as a personal transportation means. Small electric vehicles such as electric motorcycles, one-seat electric vehicles and two-seat electric vehicles are expanding the market as a means of operating throughout the city. In the domestic road conditions with many hills, it is effective to have a separate transmission system for small electric vehicles to drive smoothly. In this study, we propose a new type of continuously variable transmission(CVT) system to ensure that small electric vehicles can be driven smoothly in hilly domestic terrain. The proposed CVT system is equipped with a basic disk and a rotational disk in the driving pulley and the driven pulley, respectively, and is applied with a sloping spline to rotate the rotational disk. To commercialize the proposed CVT system, an experimental device was developed to examine the power transmission efficiency and the configuration of the CVT system was proposed.

Improvement for Chromaticity Coordinate Quality of Automotive White LED Packages (차량용 백색 LED 패키지의 색 좌표 품질 개선)

  • So, Soon Jin;Jeoung, Choung Woo;Moon, Tae Eul;Kim, Jeong Bin;Hong, Sung Hoon
    • Journal of Korean Society for Quality Management
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    • v.50 no.3
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    • pp.425-440
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    • 2022
  • Purpose: The purpose of this paper is to improve the chromaticity coordinate quality of white LED packages for automobiles that require high quality and reliability. Methods: The project follows the structured methodology of the Six Sigma DMAIC Roadmap, which consists of Define, Measure, Analyze, Improve and Control phases. Results: A CTQ is determined based on COPQ analysis, and a process map and a XY matrix are utilized for selecting process input variables. Three vital Few Xs are identified through data analysis; amount to mix at one time, deviation by head pumps, and deviation by production magazines, and process improvements are performed for each of the three vital Few Xs. Conclusion: The improved process conditions for the three vital Few Xs are applied to the production line, and the results show that the percent defective of chromaticity coordinate has improved from 1.59% to 0.63% and a financial effect of about 50 million won per year is obtained.

Development of Dynamic Vehicle Service Simulation Tool based on Node-RED (Node-RED 기반 동적 차량 서비스 시뮬레이션 툴 개발)

  • Ryu, Minwoo;Lee, Jongeon;Cha, Si-Ho
    • Journal of Korea Society of Digital Industry and Information Management
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    • v.18 no.4
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    • pp.77-83
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    • 2022
  • As users' needs for customized services increase, the service provision method is changing from a vertical structural service provision method to a horizontal structural service provision method. This paradigm shift has led to a change from the way existing users find the content they want to find and provide customized needs of users by content providers. With the recent development of smartphones and various AI technologies, demand for providing seamless services such as smartphones is increasing in automobiles. However, it is difficult to provide services in line with changes in this service paradigm because automobile services provide services centered on finished car manufacturers rather than individually providing services tailored to user needs. In this paper, we develop a Node-RED-based dynamic vehicle service simulation tool so that users can use the service they want in cars. The simulation tool developed provides a simulation environment for services authored by the user using NodeRed by writing, registering, and using NodeRed.

Compression Behavior and Damage Evaluation for Automotive Suspension Fiber-Reinforced Composite Coil Springs (자동차용 서스펜션 섬유강화 복합재 코일 스프링의 압축특성 및 손상평가)

  • Jae-ki, Kwon;Jung-il, Jeon;Jung-kyu, Shin
    • Composites Research
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    • v.35 no.6
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    • pp.439-446
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    • 2022
  • In this study, fiber-reinforced composite coil springs for automobiles were manufactured using the braiding method, and mechanical tests and damage evaluation were performed to confirm their safety. Through the analysis of the load-displacement behavior, the stiffness of the springs was evaluated to meet the specifications. In addition, the distribution of voids and the impregnation rate on the spring wire section were analyzed to clearly understand the criteria for the mechanical properties of the composite material. Moreover, the tested springs were visually inspected to confirm the damaged parts, and the failure mode was analyzed by observing crack initiation and propagation behavior of cross-sectional samples taken from the crack and failure adjacent areas of springs using SEM.

Autonomous Vehicles as Safety and Security Agents in Real-Life Environments

  • Al-Absi, Ahmed Abdulhakim
    • International journal of advanced smart convergence
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    • v.11 no.2
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    • pp.7-12
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    • 2022
  • Safety and security are the topmost priority in every environment. With the aid of Artificial Intelligence (AI), many objects are becoming more intelligent, conscious, and curious of their surroundings. The recent scientific breakthroughs in autonomous vehicular designs and development; powered by AI, network of sensors and the rapid increase of Internet of Things (IoTs) could be utilized in maintaining safety and security in our environments. AI based on deep learning architectures and models, such as Deep Neural Networks (DNNs), is being applied worldwide in the automotive design fields like computer vision, natural language processing, sensor fusion, object recognition and autonomous driving projects. These features are well known for their identification, detective and tracking abilities. With the embedment of sensors, cameras, GPS, RADAR, LIDAR, and on-board computers in many of these autonomous vehicles being developed, these vehicles can properly map their positions and proximity to everything around them. In this paper, we explored in detail several ways in which these enormous features embedded in these autonomous vehicles, such as the network of sensors fusion, computer vision and natural image processing, natural language processing, and activity aware capabilities of these automobiles, could be tapped and utilized in safeguarding our lives and environment.

Evaluation of Wear Characteristics on Ti/Cr PVD Coatings of Cold Press Die for the Forming of UHSS (초고장력강판 성형용 냉간 프레스 금형의 Ti/Cr계 PVD코팅에 대한 마모 특성 평가)

  • Heo, J.Y.;Youn, K.T.;Song, J.S.;Kang, I.S.;Yoon, I.C.;Park, C.D.
    • Transactions of Materials Processing
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    • v.31 no.4
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    • pp.186-193
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    • 2022
  • The application of UHSS sheet is being expanded up to 50% to reduce the weight of automobiles and improve safety. However, due to the high strength and low elongation of the ultra-high tensile strength steel sheet, product defects such as spring back and mold defects such as cracks and chippings also occur. In this study, Pin/Ring on Disc and Spiral wear tests were conducted to evaluate the durability of Ti/Cr-coated molds for forming 1.2GPa grade UHSS sheets. Component analysis and thickness were measured for each coating layer, and hardness and adhesion were investigated to determine mechanical properties. Combining the results of various wear tests, it was found that the TiAlN coating had the best wear and sticking resistance.

Determination of Feed System and Process Conditions for Injection Molding of Automotive Connector Part with Two Warpage Design Characteristics (두 개의 휨 설계특성을 갖는 자동차 커넥터 부품의 사출성형을 위한 피드 시스템 및 공정조건의 결정)

  • Yu, Man-Jun;Park, Jong-Cheon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.12
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    • pp.36-43
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    • 2021
  • In this study, the optimal feed system and process conditions that can simultaneously minimize each warpage occurring in the two shape features of the 2P Header HSG, a connector part for automobiles, were determined through injection molding simulation analysis. First, we defined each warping deformation of the two features geometrically and quantified them approximately using the injection molding simulation data. For design optimization, a full factorial experiment was conducted considering the feed system, resin temperature, and packing pressure as design variables, and a follow-up experiment was conducted based on the analysis of the average warpage. In this study, an optimal design was generated considering both the warpage result and resin-saving effect. In the optimal design, the warpages of the two shape features were predicted to be 0.18 and 0.29 mm, and these warpages were found to meet the allowable limit of warpage, which is 0.3 mm, for part assembly.

A Study on Performance Improvement of Multi-stage Pump Applying CFD Analysis Technique (CFD해석기법을 적용한 다단펌프 성능향상에 관한 연구)

  • Kim, Sang-Yu;Kim, Jae-Yeol;GAO, JIACHEN
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.3
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    • pp.70-76
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    • 2022
  • Recently, the demand for ultra-precision processing has increased owing to the increase in the demand for high-performance ultra-precision optical parts in the fields of information technology (IT), bio, healthcare, aerospace, and future automobiles. In this study, a performance improvement of a multi-stage pump was achieved by improving the pump casing structure rather than using the existing performance improvement method. To verify the performance improvement, the CFD analysis reliability of the existing pump, Pump A, was verified using the FLUENT app in the analysis software ANSYS, and the pump casing was improved through the verified CFD analysis of Pump B. Therefore, we want to analyze the performance improvement.

Multi-stage Cold Forging Process Design and Backward Extrusion Characteristics Evaluation of Serration Gear for Electronic Parking Brake (전자식 파킹 브레이크용 세레이션 기어의 냉간다단단조 공정 설계 및 후방 압출특성에 관한 평가)

  • Seo, Ju-Han;Choi, Jong-Won;Jung, Eu-Enn;Kang, Myungchang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.2
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    • pp.130-136
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    • 2022
  • Reducing production costs through net-shaped cold forging is an important aspect in the automobile industry. In this study, we intend to produce a net-shaped electronic parking brake (EPB) serration gear for automobiles, using multi-stage cold forging. These serrations are then assembled to the reduction gear of an EPB actuator. The forging process of the serrations and the cold forging design were verified through finite element analysis (FEA) in order to evaluate metal flow. The forging machine was selected by checking the load using FEA. Based on the FEA results, molds were designed, and parts were made using multi-stage cold forging to produce a net-shaped serration gear.

The Improvement of Security Certification System for Smart Car (스마트 자동차 보안 인증제도 개선방안)

  • Soon Beom Kwon;Seon Yeong Choi;Hwan Soo Lee
    • Journal of Information Technology Services
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    • v.22 no.3
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    • pp.49-63
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    • 2023
  • The inclusion of software and wireless communication devices in vehicles has raised concerns regarding automobile security. In its response, UNECE WP.29 implemented the first-ever international standard for automotive cyber security in June 2020. Yet, the existing disparity between national standards for automotive certification systems and 「UN Regulation No. 155」 has caused confusion among auto makers. This discrepancy not only jeopardizes the security of domestic vehicles but also poses challenges to the seamless import and export of automobiles. Hence, there is a need to enhance the automotive cyber security certification system; however, there is a dearth of scholarly discourse on this topic. Consequently, this study presents a proposal for enhancing the domestic automotive cyber security certification system. In view of this, existing legal frameworks such as the 「Motor Vehicle Management Act」 and the 「Self-Driving Vehicle Act」 were reviewed, along with domestic and international automotive certification systems. The recommendations for improvement, derived from the findings, encompass institutional, legal, and operational aspects. This study is highly significant as it examines both domestic and international automotive certification systems in an area where there is a lack of academic discussion.