• Title/Summary/Keyword: automatic design

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Development of Virtual Prototype for Labeling: Unit on the Automatic Battery Manufacturing Line (건전지 자동화 조립라인의 라벨링부의 Virtual Prototype 개발)

  • 정상화;차경래;김현욱;신병수;나윤철
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.357-362
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    • 2002
  • Most of battery industries are growing explosively as a core strategy industry for the development of the semi-conductor, the LCD, and the mobile communication device. In this thesis, dynamic characteristics of the steel can labeling machine on the automatic cell assembly line are studied. Dynamic characteristic analysis consists of dynamic behavior analysis and finite element analysis and is necessary for effective design of machines. In the dynamic behavior analysis, the displacement, velocity, applied force and angular velocity of each components are simulated according to each part. In the FEA, stress analysis, mode analysis, and frequency analysis are performed for each part. The results of these simulations are used for the design specification investigation and compensation for optimal design of cell manufacturing line. Therefore, Virtual Engineering of the steel can labeling machine on the automatic cell assembly line systems are modeled and simulated. 3D motion behavior is visualized under real-operating condition on the computer window. Virtual Prototype make it possible to save time by identifying design problems early in development, cut cost by reducing making hardware prototype, and improve quality by quickly optimizing full-system performance. As the first step of CAE which integrates design, dynamic modeling using ADAMS and FEM analysis using NASTRAN are developed.

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Approximate Optimization Based on Meta-model for Weight Minimization Design of Ocean Automatic Salt Collector (해양자동채염기의 최소중량설계를 위한 메타모델 기반 근사최적화)

  • Song, Chang Yong
    • Journal of Convergence for Information Technology
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    • v.11 no.1
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    • pp.109-117
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    • 2021
  • In this paper, the meta-model based approximate optimization was carried out for the structure design of an ocean automatic salt collector in order to minimize the structure weight. The structural analysis was performed by using the finite element method to evaluate the strength performance of the ocean automatic salt collector in its initial design. In the structural analysis, it was evaluated the strength performance of the design load conditions. The optimum design problem was formulated so that design variables of main structure thickness would be determined by minimizing the structure weight subject to strength performance constraints. The meta-models used in the approximate optimization were the response surface method, Kriging model, and Chebyshev orthogonal polynomials. Regarding to the numerical characteristics, the solution results from approximate optimization techniques were compared to the results of non-approximate optimization. The Chebyshev orthogonal polynomials among the meta-models used in the approximate optimization showed the most appropriate optimum design results for the structure design of the ocean automatic salt collector.

Improved Optimal Approximated Unfolding Algorithm of a Curved Shell Plate with Automatic Mesh Generation (자동 메쉬 생성을 적용한 향상된 자유 곡면의 최적 근사 전개 알고리즘)

  • Ryu C.H.;Shin J.G.
    • Korean Journal of Computational Design and Engineering
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    • v.11 no.3
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    • pp.157-163
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    • 2006
  • Surfaces of many engineering structures, especially, those of ships are commonly made out of either single- or double-curved surfaces to meet functional requirements. The first step in the fabrication process of a three-dimensional design surface is unfolding or flattening the surface, otherwise known as planar development, so that manufacturers can determine the initial flat plate which is required to form the design shape. In this paper, an algorithm for optimal approximated development of a general curved surface, including both single- and double-curved surfaces, is established by minimizing the strain energy of deformation from its planar development to the design surface. The unfolding process is formulated into a constrained nonlinear programming problem, based on the deformation theory and finite element. Constraints are subjected to the characteristics of the fabrication method. And the design surface, or the curved shell plate is subdivided by automatic mesh generation.

Development of an Automatic Pump Design System Using AutoCAD (AutoCAD 프로그램을 이용한 자동 펌프설계 시스템 개발)

  • 김일수;정영재;이창우;박주석
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.1
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    • pp.91-96
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    • 2002
  • Recently industry has moved towards automated operations with the goal of achieving better product quality greater productivity and reliability The pump design in characterized by extensive utilization of the related database which contains performance data. The inputs to the system are through interactive dialogue sessions and the basic input consist of flow rate, head, of fluid efficiency and the customer special requirements. These basic inputs along with the numerous rules in the knowledge bases and the mathematical modeling enable the effective design of the pump industry This paper represents the development of an automatic pump design system that was composed of a main program the data input module the drawing module the drawing edit module and was programed by the AutoLISP language under the Auto CAD program The developed system ultimately generates the design for a pump through the AutoCAD language.

A Conceptual Design of New Automatic Bicycle Transmission by TRIZ and Design Axiom (트리즈와 공리적 설계를 이용한 새로운 자전거용 자동변속장치의 개념설계에 대한 연구)

  • Lee, Kun-Sang;Choi, Jun-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.3
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    • pp.269-275
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    • 2009
  • This paper represents a study on the conceptual design of new automatic bicycle transmission. The gear change in a commercial bicycle is carried out by moving the chain between sprockets. By the use of a multiple sprocket for speed change the power loss and transmission shock may occur. To solve the problem of bicycle transmission, the improved solution was derived by the technical contradiction matrix of TRIZ. The conceptual solution is one sprocket which replaces the function of multiple sprockets and adapts actively to the pitch of chain. And it was confirmed to be an adequate design through the Independence Axiom of design axiom.

A Study on Shape Design Approach of Cylindrical Cam for Automatic Tool Changer Using Relative Velocity (상대속도를 이용한 자동공구교환장치용 원통 캠의 형상 설계에 관한 연구)

  • Kim, S.W.;Shin, J.H.;Kang, D.W.;Chang, S.W.
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.813-817
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    • 2000
  • Cam mechanism is one of the common devices used in many automatic machinery. Specially cylindrical cam generates three dimensional motions. Thus, the shape design procedure must have high accuracy. This paper proposes the shape design procedure for a cylindrical cam and follower mechanism using a relative velocity method. The relative velocity method and coordinate transformation are used to find a contact point between cam and follower. Also, the full shape of the cylindrical cam can be generated by using the geometric relationships and the contact constraints. As a result, this paper presents an example for the sape design of the cylindrical cam in order to prove the accuracy of the design procedures.

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UML-based PLC Ladder Logic Design and Automatic Generation of Ladder Code (UML 기반 PLC 래더 로직 설계와 코드 자동 생성)

  • Han, Kwan-Hee;Park, Jun-Woo
    • Korean Journal of Computational Design and Engineering
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    • v.14 no.1
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    • pp.50-59
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    • 2009
  • There are two main problems in the current PLC ladder programming practices: First, currently there are no widely adopted systematic design methods to deal with PLC based control systems in the shop floor. So, the control logic design phase is usually omitted in current PLC programming development life cycle. Second, PLC ladder logic provides only microscopic view of system processes. As a result, it is difficult for FA engineers to have overall perspectives about the interaction of system components intuitively during the verification step of logic errors. To solve these problems, this paper proposed object-oriented design and automatic generation method of PLC ladder logic. Based on the proposed method, the computer software to assist the automatic ladder logic generation is also developed.

A Study on the Automation of the Pass Schedule Design in Shape Rolling (형상압연 공정설계의 자동화에 관한 연구)

  • 문호근;전만수;이진현;이성우
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1995.10a
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    • pp.7-15
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    • 1995
  • An application-oriented approach to automatic pass schedule design in shape rolling was presented in this paper. The design approach and its related program are composed of several modules for input data, graphic display, data processing, calculation of design information, drawing of detailed pass shapes, database management and finite element analysis for design verification. The developed program was applied to automatic pass schedule design for a square-to-round bar shape rolling.

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An Automatic Drafting of the Apparel Pattern for an Easy Order System - Drawing of Full Pleated Skirt Design and Development of a Curve Function - (Easy Order System을 위한 의류 패턴의 자동 제도 연구 -Full pleated skirt 디자인의 제도 및 곡선 함수 설계-)

  • 전은경;김혜경
    • Journal of the Korean Society of Clothing and Textiles
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    • v.22 no.3
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    • pp.303-311
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    • 1998
  • We developed a pattern drafting computer program using a popular CAD program for the purpose of the automatic manufacturing and education based on the concept of the easy -order-system which can easily reflect body characteristics and design favors of individuals to the ready-made clothing. The programs were written in Auto LISP which can utilise most of frictions of the Auto CAD, and the result of the design for an full-pleated skirt was shown. Also, we devised an easy way to set the location of reference points by inputting of tangential angle only for the use of the cubic spline curve which can represent body shape very well. Finally, by marking down all of symbols needed in manufacturing process, we completed the automatic pattern drafting program to make it useful as an industrial pattern without any amendment or correction in cutting and sewing operation.

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Application of Expert System to Automatic Dimension Marking on Design Drawing (설계도면의 치수표시 자동화를 위한 전문가 시스템의 적용)

  • Choi Moon Hee;Lee Keun Ho;Cho Tae Ho
    • Journal of the Korea Society for Simulation
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    • v.13 no.4
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    • pp.31-42
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    • 2004
  • GDS (Grating automatic Drawing System), which is an automatic design system of a metal product called grating, is a system that produces various detailed drawings on the basis of information within a Plan Drawing that represents layout of the grating such as locations, shapes, directions, etc. However, automatically produced drawings by GDS do not fully satisfy the standard of the general dimension marking method used among the layout designers. The lack of this standard quality mainly results from the fact that overlapping among dimension markings appear frequently. To solve the overlapping problem we applied the rule-based expert system. The rules are designed based on the expertise of skilled layout designers within the grating production lines.

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