• Title/Summary/Keyword: alkali accelerator

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Performance of Steel Fiber Reinforced Shotcrete using Alkali Free Based Accelerator (알칼리 프리계 급결제를 사용한 강섬유 보강 숏크리트의 성능 평가)

  • Baek, Chul-Woo;Park, Chan-Gi;Jun, Oun-Jung;Won, Jong-Pil
    • Journal of The Korean Society of Agricultural Engineers
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    • v.46 no.3
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    • pp.65-72
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    • 2004
  • Modern underground and tunnel works that the wet type shotcrete is getting widely designed and applied in a large scale project. Further to its applications, the needs of improving the performance of the shotcrete, such as new and developed additives and accelerators fur increasing the performance of shotcrete, become the most important issue in the field. The main objective of this study evaluated to performance of steel fiber reinforced shotcrete using alkali free based accelerator for the durability and high quality of shotcrete. The major test variables are accelerator type and its dosage. One type silicate based accelerator and one type aluminate based accelerator and one type alkali free based accelerator were used. The dosage of accelerators is determined by the manufactures and laboratory test condition. Compressive strength test results showed that the dosage of silicate and aluminate based accelerators caused reduction of mechanical properties of shotcrete. Compressive strength of alkali free based accelerator is more stable than of silicate and aluminate based accelerators. Also, according to the compressive strength and flexural test results, it was found that steel fiber reinforced shotcrete used alkali free based accelerator could attain significant improvement in the mechanical and flexural performance.

Hydration and Setting Properties of Alkali-free Accelerator for Shotcrete using Aluminum sulfate (황산알루미늄을 사용한 숏크리트용 Alkali-free 급결제의 수화 및 응결 특성)

  • Kim, Young-Yup;Kwon, Choon-Woo;Jung, Suk-Jo;Chu, Yong-Sik;Lee, Jong-Kyu
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.11a
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    • pp.715-718
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    • 2005
  • The purpose of this paper is to investigate on hydration, setting time and compressive strength properties of cement paste mixed alkali-free accelerator using aluminum sulfate for shotcrete. The experimental focus is to variouse added element with alkali-free accelerator for shotcrete using aluminum sulfate. When diethanolamine was used as a component of alkali-free accelerator, alkali-free accelerator contributed to increasing early hydration, setting time and compressive strength properties of cement paste and mortar.

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Development of High Performance Shotcrete for Permanent Shotcrete Tunnel Lining(I : Application of New Type Accelerator for High Strength Shotcrete) (Permanent Shotcrete Tunnel Lining 구축을 위한 고성능 숏크리트 개발( I : 고강도 숏크리트 개발을 위한 새로운 급결제 적용))

  • 박해균;이명섭;김재권;안병제
    • Proceedings of the Korea Concrete Institute Conference
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    • 2002.05a
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    • pp.1023-1030
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    • 2002
  • From the early 1980s, the New Austrian Tunnelling Method (NATM) has been developed as a one of the standard tunneling method in Korea. Approximately 10 years ago, wet-mix shotcrete with sodium silicate accelerator (waterglass) was introduced and widely used to tunnel lining and underground support. However, this accelerator had some disadvantages due to the decrease of long-term strength compared to plain concrete (without accelerator) and low quality of the hardened shotcrete. In order to compensate for these disadvantages, recently developed alkali-free accelerator has been successfully demonstrated in numerous projects and applications as a new material to make tunnels more durable and safer. An experimental investigation was carried out in order to verify the strength behavior of wet-mix Steel Fiber Reinforced Shotcrete (SFRS) with alkali-free accelerator. Compressive strength, flexural strength and equivalent flexural strength were measured by testing specimens extracted from the shotcrete panels. From the results, wet-mix SFRS with alkali-free accelerator exhibited excellent strength improvement compared to the conventional shotcrete accelerator.

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The Hydraulic Characteristics of Liquid Shotcrete Accelerators within Cement System (시멘트 계에서 액상 숏크리트용 급결제의 수화 특성에 관한 연구)

  • Shin Jin-Yong;Kim Jae-Young;Hong Ji-Sook;Suh Jeong-Kwon;Rho Jae-Seong
    • Journal of the Korea Concrete Institute
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    • v.17 no.6 s.90
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    • pp.1011-1018
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    • 2005
  • The influence of liquid shotcrete accelerators(alkali aluminate, two types of alkali-free) was investigated. Comparing to the existing alkali aluminate accelerator, new alkali-free accelerator, AF2, shortened initial and final setting of cement system, and after curing for 1 day compressive strength was analogous with others. On the other hand, compressive strength of specimen cured for 12 hour was the highest by the addition of alkali aluminate accelerator, but final strength was the lowest by that. But compressive strengths of AF1, AF2 were similar to Plain up to 28day. Further from XRD(X-Ray Diffractometer) and DSC(Differential Scanning Calorimeter) analyses, we confirmed that setting promoted by alkali aluminate was mainly because of Ca(OH)2(calcium hydroxide), but the accelerating behavior of alkali-free was influenced by the needle-like ettringite$(6CaO{\cdot}Al_2O_3{\cdot}3SO_3{\cdot}32H_2O)$ crystal.

Deterioration of Cement Matrix with Alkali-free Accelerator Exposed to Sulfate Media (황산염환경에 노출된 알카리프리계 급결제 사용 시멘트경화체의 성능저하)

  • Lee, Seung-Tae;Hooton, R.D.;Kim, Seong-Soo;Kim, Dong-Gyou
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.05b
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    • pp.277-280
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    • 2006
  • This paper presents the findings on the sulfate resistance of mortar specimens with or without alkali-free accelerator exposed to sodium sulfate solution for 270 days. Test results confirms a negative effect of alkali-free accelerator on the sulfate deterioration. Additionally, the influences of exposure concentration and temperature of sulfate solution on expansion were investigated. Especially, at a high concentration of solution a significant expansion of mortar specimens with alkali-free accelerator was observed. Further, low temperature also promoted the deterioration of the cement system due to sulfate attack.

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Strength and Flowing Properties of Cementless Inorganic Complex Using Alkali Accelerator and Meta-kaolin (메타카올린과 알칼리 자극제를 사용한 무시멘트계 무기복합체의 유동특성 및 강도특성 연구)

  • Lee, Kang-Pil;Kim, Sung-Soo;Lee, Yun-Seong;Lee, Sang-Soo;Song, Ha-Young
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2010.05a
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    • pp.89-90
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    • 2010
  • As a result of physical characteristics of using meta-kaolin and alkali accelerator, it was found that higher curing temperature density is favorable to strength development at early age and the higher the age is, the higher, most of the compressive strength gets. Also, I was shown that more than atmospheric curing, steam curing was favorable for development of compressive strength. When the temperature of curing temperature was higher, most of the compressive strengths were higher. Thus, based on this study, it was understood that environmental-friendly chemically combined concrete using meta-kaolin and alkali accelerator can be utilized without using cement.

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Influence of Alkali-free based-Accelerator on the Expansion Behaviors of Cement Matrices with Different $C_3A$ Content under Sulfate Attack ($C_3A$량이 상이한 시멘트 경화체의 황산염 팽창 거동에 대한 알카리프리계 급결제의 영향)

  • Lee, Seung-Tae;Kim, Dong-Kyu;Lee, Kyu-Pil;Jung, Ho-Seop;Park, Kwang-Pil;Kim, Seong-Soo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.11a
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    • pp.953-956
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    • 2006
  • Sulfate resistance of mortar specimens with or without alkali-free accelerator exposed to sulfate solutions for 360 days was investigated. Test results confirms a negative effect of alkali-free accelerator on the sulfate deterioration, irrespective of attacking sources. Based on the ASTM C1012 expansion test, the experimental findings demonstrated that higher $C_3A$ content in cement led to the higher expansion, especially in the mortar specimens with alkali-free accelerator.

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Application of New Type Accelerator for High Quality Shotcrete (고품질 숏크리트 개발을 위한 새로운 급결제 적용)

  • Park, Hae-Geun;Lee, Myeong-Sub;Kim, Jea-Kwon;Jung, Myung-Keun
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.4 no.1
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    • pp.45-55
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    • 2002
  • From the early 1980's, the New Austrian Tunnelling Method (NATM) has been developed as one of the standard tunnelling methods in Korea. Approximately 10 years ago, wet-mix shotcrete with sodium silicate (waterglass) accelerator was introduced and widely used to tunnel lining and underground support. However, this accelerator had some disadvantages due to the decrease of long-term strength compared to plain concrete (without accelerator) and low quality of the hardened shotcrete. In order to compensate for these disadvantages, recently developed alkali-free accelerator has been successfully demonstrated in numerous projects and applications as a new material to make tunnels more durable and safer. An experimental investigation was carried out in order to verify the strength behavior of wet-mix Steel Fiber Reinforced Shotcrete (SFRS) with alkali-free accelerator. Compressive strength, flexural strength, and flexural toughness were measured by testing specimens extracted from the shotcrete panels. From the results, wet-mix SFRS with alkali-free accelerator exhibited excellent strength improvement compared to the conventional shotcrete accelerator.

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Development of high performance shotcrete for permanent shotcrete tunnel linings (Application of high-early strength cement with alkali-free accelerator in spring water condition) (영구 숏크리트 터널 라이닝 구축을 위한 고성능 숏크리트 개발 (용수부에서의 조강시멘트와 alkali-free급결제 적용 검토))

  • Park, Hae Geun;Lee, Myeong Sub;Kim, Jea Kwon
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.5 no.1
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    • pp.23-31
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    • 2003
  • Since the mid of 1990, permanent shotcrete tunnel linings such as Single-shell and NMT have been constructed in many countries for reducing the construction time and lowing construction costs instead of conventional in-situ concrete linings. Among essential technologies for successful application of permanent shotcrete linings, high performance shotcrete having high strength, high durability and better pumpability has to be developed in advance as an integral component. This paper presents the idea and first experimental attempts to increase early strength and bond strength of wet-mixed Steel Fiber Reinforced Shotcrete (SFRS) in spring water condition. In order to increase early behavior of SFRS, a new approach using high-early strength cement with alkali-free liquid accelerator has been investigated. From the test results, wet-mix SFRS with high-early strength cement and alkali-free accelerator exhibited excellent early compressive strength improvement compared to the ordinary portland cement and good bond strength even under spring water condition.

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Effect of Types of Accelerators and Replacement Levels of GGBFS on the Performance of Shotcrete Mortars (숏크리트 모르타르의 성능에 대한 급결제 종류 및 고로슬래그 미분말 대체율의 영향)

  • Lee, Seung Tae;Kim, Seong Soo;Kim, Dong Gyu;Park, Kwang Pil
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.17 no.1
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    • pp.76-84
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    • 2013
  • In this study, some engineering properties of OPC and GGBFS shotcrete mortars with alkali-free or aluminate accelerator were experimentally examined. As a result, GGBFS mortars with alkali-free accelerator were significantly similar to OPC mortars with same accelerator with respect to both setting time and compressive strength. Comparatively, GGBFS mortars with aluminate accelerator showed a good performance with an increased replacement of GGBFS. Furthermore, when replaced with GGBFS over 50%, the mortars exhibited superior performances of electrical resistivity and chloride ions penetration resistance. Accordingly, it is suggested that GGBFS has a beneficial effect as shotcreting materials in the condition of proper replacement levels.