• Title/Summary/Keyword: additive manufactured

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Study on Sn-Ag-Fe Transient Liquid Phase Bonding for Application to Electric Vehicles Power Modules (전기자동차용 파워모듈 적용을 위한 Sn-Ag-Fe TLP (Transient Liquid Phase) 접합에 관한 연구)

  • Byungwoo Kim;Hyeri Go;Gyeongyeong Cheon;Yong-Ho Ko;Yoonchul Sohn
    • Journal of the Microelectronics and Packaging Society
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    • v.30 no.4
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    • pp.61-68
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    • 2023
  • In this study, Sn-3.5Ag-15.0Fe composite solder was manufactured and applied to TLP bonding to change the entire joint into a Sn-Fe IMC(intermetallic compound), thereby applying it as a high-temperature solder. The FeSn2 IMC formed during the bonding process has a high melting point of 513℃, so it can be stably applied to power modules for power semiconductors where the temperature rises up to 280℃ during use. As a result of applying ENIG surface treatment to both the chip and substrate, a multi-layer IMC structure of Ni3Sn4/FeSn2/Ni3Sn4 was formed at the joint. During the shear test, the fracture path showed that cracks developed at the Ni3Sn4/FeSn2 interface and then propagated into FeSn2. After 2hours of the TLP joining process, a shear strength of over 30 MPa was obtained, and in particular, there was no decrease in strength at all even in a shear test at 200℃. The results of this study can be expected to lead to materials and processes that can be applied to power modules for electric vehicles, which are being actively researched recently.

Development of Additive to Modify the SDAR (Solvent DeAsphalting Residue) and Laboratory Performance Evaluation of Asphalt Mixture with Modified SDAR (고품위화 정제공정 부산물(SDAR) 활용을 위한 첨가제 개발 및 이를 이용한 아스팔트 혼합물의 실내 공용성능 평가)

  • Baek, Cheolmin;Yang, Sung Lin;Hwang, Sung Do
    • International Journal of Highway Engineering
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    • v.18 no.6
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    • pp.97-104
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    • 2016
  • OBJECTIVES : The objective of this research is to develop additives for the modification of Solvent DeAsphalting Residue (SDAR) to be used as pavement materials, and evaluate the performance of asphalt mixture manufactured using the SDAR modified by developed additives. METHODS : The SDAR generally consists of more asphaltenes and less oil components compared to the conventional asphalt binder, and hence, the chemical/physical properties of SDAR are different from that of conventional asphalt binder. In this research, the additives are developed using the low molecular oil-based plasticizer to improve the properties of SDAR. First, the chemical property of two SDARs is analyzed using SARA (saturate, aromatic, resin, and asphaltene) method. The physical/rheological properties of SDARs and SDARs containing additives are also evaluated based on PG-grade method and dynamic shear-modulus master curve. Second, various laboratory tests are conducted for the asphalt mixture manufactured using the SDAR modified with additives. The laboratory tests conducted in this study include the mix design, compactibility analysis, indirect tensile test for moisture susceptibility, dynamic modulus test for rheological property, wheel-tracking test for rutting performance, and direct tension fatigue test for cracking performance. RESULTS : The PG-grade of SDARs is higher than PG 76 in high temperature grades and immeasurable in low temperature grades. The dynamic shear modulus of SDARs is much higher than that of conventional asphalt, but the modified SDARs with additives show similar modulus compared to that of conventional asphalt. The moisture susceptibility of asphalt mixture with modified SDARs is good if, the anti-stripping agent is included. The performance (dynamic modulus, rutting resistance, and fatigue resistance) of asphalt mixture with modified SDARs is comparable to that of conventional asphalt mixture when appropriate amount of additives is added. CONCLUSIONS : The saturate component of SDARs is much less than that of conventional asphalt, and hence, it is too hard and brittle to be used as pavement materials. However, the modified SDARs with developed additives show comparable or better rheological/physical properties compared to that of conventional asphalt depending on the type of SDAR and the amount of additives used.

Opto-Physical Properties of Ophthalmic Lens Polymer Containing σ, m, p-Substituted Difluoroaniline as Additives (σ, m, p-위치로 치환된 Difluoroaniline을 첨가제로 사용한 안의료용 렌즈 고분자의 물리·광학적 특성)

  • No, Jung-Won;Sung, A-Young
    • Journal of Korean Ophthalmic Optics Society
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    • v.19 no.1
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    • pp.69-77
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    • 2014
  • Purpose: The functional ophthalmic lenses containing fluorine-substituted aniline group (2,4-difluoroaniline, 2,6-difluoroaniline, 3,4-difluoroaniline) were manufactured and the physical and optical characteristics of copolymerized ophthalmic lens were investigated. Methods: HEMA (2-hydroxyethylmethacrylate), NVP (N-vinyl pyrrolidone), MA (methacrylic acid), the cross-linker EGDMA (ethylene glycol dimethacrylate) and the initiator AIBN (azobisisobutyronitrile) were used as a basic combination and fluorine-substituted aniline group (2,4-difluoroaniline, 2,6-difluoroaniline, 3,4-difluoroaniline) were used as additives for preparing the hydrogel soft contact lenses. The hydrogel ophthalmic lens was manufactured by cast mould method and the ophthalmic lenses were stored in a 0.9% NaCl normal saline for 24 hrs. Results: The optical transmittance of the sample with addition 2,4-difluoroaniline showed that the UV-B(9.8~51.4%), UV-A(58.8~79.2%) and visible transmittance(87.0~90.4%). In the case of 2,6-difluoroaniline were measured the UV-B(80.2~83.2%), UV-A(85.8~86.4%), and visible transmittance(90.8~91.4%). Also, the optical transmittance of ophthalmic lens containing 3,4-difluoroaniline were measured the UV-B transmittance of 3.8~30.4%, UV-A transmittance of 47.8%~74.4% and the visible transmittance of 86.2~91.0% respectively. Conclusions: Based on the results of this study, 2,4-difluoroaniline and 3,4-difluoroaniline can be used effectively as additive for UV-blocking ophthalmic contact lenses.

Effect of Monensin and Fish Oil Supplementation on Biohydrogenation and CLA Production by Rumen Bacteria In vitro When Incubated with Safflower Oil

  • Wang, J.H.;Choi, S.H.;Yan, C.G.;Song, M.K.
    • Asian-Australasian Journal of Animal Sciences
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    • v.18 no.2
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    • pp.221-225
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    • 2005
  • An in vitro study was conducted to examine the effect of monensin or fish oil addition on bio-hydrogenation of $C_{18^-} unsaturated fatty acids and CLA production by mixed ruminal bacteria when incubated with safflower oil. Commercially manufactured concentrate (1%, w/v) with safflower oil (0.2%, w/v) were added to mixed solution (600 ml) of strained rumen fluid and McDougalls artificial saliva (control). Monensin $Rumensin^{(R)}$, 10 ppm, w/v, MO), mixed fish oil (0.02%, w/v, absorbed to 0.2 g alfalfa hay, FO) or similar amounts of monensin and fish oil (MO+FO) to MO and FO was also added into the control solution. All the culture solutions prepared were incubated in the culture jar anaerobically at $39^{\circ}C$ up to 12 h. Higher pH (p<0.047) and ammonia concentration (p<0.042) were observed from the culture solution containing MO at 12 h incubation than those from the culture solutions of control or FO. The MO supplementation increased (p<0.0001-0.007) propionate proportion of culture solution but reduced butyrate proportion at 6 h (p<0.018) and 12 h (p<0.001) of incubations. Supplementation of MO or MO+FO increased (p<0.001) the proportions of $C_{18:2}$. The MO alone reduced (p<0.022-0.025) the proportion of c9,t11-CLA compared to FO in all incubation times. The FO supplementation increased the proportion of c9,t11-CLA. An additive effect of MO to FO in the production of c9,t11-CLA was observed at 6 h incubation. In vitro supplementation of monensin reduced hydrogenation of $C_{18^-}$UFAs while fish oil supplementation increased the production of CLA.

Study of Alternative Fuel Suitability for Special Antarctic Blend Diesel (남극유 대체연료 적합성 연구)

  • Lim, Young-Kwan;Kim, Ji-Yeon;Kim, Jong-Ryeol;Ha, Jong-Han
    • Applied Chemistry for Engineering
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    • v.28 no.4
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    • pp.460-466
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    • 2017
  • The common petroleum can make precipitation such as a wax in a polar region due to severely cold weather condition, which can cause problems to fuel supply system. The petroleum product used in the polar region has thus been manufactured and sold suitable for the cold environment. However it is difficult to supply such petroleum products on time since these were mainly supplied abroad. In this article, the original fuel properties were first analyzed in order to find alternative fuel products for polar region. Jet fuel which is excellent cold characteristics was chosen and the fuel properties was tested by adding a constant concentration of lubricant additives to the jet fuel. As a result, the lubricant additive R621 showed the best lubricity, and adding 1000 mg/L of R621 content to the jet fuel was sufficient to enhance the lubricity. We envision that the jet fuel added 1000 mg/L of R621A can be suitable for alternative special antarctic blend diesel (SAB) in an severe polar environment.

Effect of PCC Pretreatment with Pulp Powder on the Paper Properties (목재펄프 분말을 이용한 PCC 전처리가 종이 성질에 미치는 영향)

  • Kwak, Gun Ho;Cho, Byoung-Uk;Lee, Yong-Kyu;Won, Jong Myoung
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.46 no.1
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    • pp.39-45
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    • 2014
  • Various approaches have been tried to reduce the emission of carbon dioxide in paper industry. One of important approaches is to use PCC manufactured from emission gas as a filler. However, it was recognized that PCC is inferior to other fillers in the paper strength properties of view. Therefore, pretreatment of PCC with pulp powder was tried to mitigate the strength reduction of paper. Pretreatment of PCC with pulp powder improved the bulk(7.4~12.9%) and air permeability(24.8~42.98%), but there is no significant change in opacity. Tensile index, burst index and stiffness were decreased by the use of pretreated PCC with pulp powder. Anionic and cationic PAM were used as a additive for PCC pretreatment in order to improve strength properties. There was no significant change in bulk in all kinds of PAM used in this study. Most strength properties were improved by the pretreatment of PCC with the anionic and cationic PAM and pulp powder, although the opacity and stiffness were more or less decreased.

Study on Tensile Properties of Polyamide 12 produced by Laser-based Additive Manufacturing Process (레이저 적층제조기술로 제작한 폴리아미드 12 시편의 인장특성 연구)

  • Kim, Moosun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.11
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    • pp.217-223
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    • 2019
  • The application of 3D printing technology is expanding due to the production of the complex-shape parts and the one-step manufacturing process. Moreover, various technical solutions in 3D printing are emerging through continuous research and development. Representative technologies include SLS technology, in which a desired area is sintered and laminated by irradiating a powder-type material with a laser. In addition, high-performance engineering plastic parts are being manufactured in increasing numbers. In this study, tensile specimens were fabricated from polyamide 12, a widely available polymer, and the glass bead-reinforced polyamide 12. The specimen-build orientation was divided into 0°, 45°, and 90° on the fabrication platform, and the tensile test temperature was -25℃, 25℃, and 60℃. The test results showed that the tensile modulus of both materials decreases as the build orientation becomes closer to 90°. In addition, the tensile strength of glass bead-reinforced PA12 showed more dependence on the build orientation than PA12. In addition, the tensile modulus and tensile strength decreased with increasing test temperature.

Microstructures of Powders and Additively Manufactured Objects of an Alloy Tool Steel for Cold-Work Dies (냉간금형용 합금공구강 분말 및 적층조형체의 미세조직)

  • Kang, Jun-Yun;Yun, Jaecheol;Kim, Hoyoung;Kim, Byunghwan;Choe, Jungho;Yang, Sangsun;Yu, Ji-Hun;Kim, Yong-Jin
    • Journal of Powder Materials
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    • v.24 no.3
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    • pp.202-209
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    • 2017
  • A cold-work tool steel powder is used to fabricate 3-dimensional objects by selective laser melting using a high-pressure gas atomization process. The spherical powder particles form continuous carbide networks among the austenite matrix and its decomposition products. The carbides comprise Nb-rich MC and Mo-rich $M_2C$. In the SLM process, the process parameters such as the laser power (90 W), layer thickness ($25{\mu}m$), and hatch spacing ($80{\mu}m$) are kept fixed, while the scan speed is changed from 50 mm/s to 4000 mm/s. At a low scan speed of 50 mm/s, spherical cavities develop due to over melting, while they are substantially reduced on increasing the speed to 2000 mm/s. The carbide network spacing decreases with increasing speed. At an excessively high speed of 4000 mm/s, long and irregularly shaped cavities are developed due to incomplete melting. The influence of the scan pattern is examined, for which $1{\times}1 mm^2$ blocks constituting a processing layer are irradiated in a random sequence. This island-type pattern exhibits the same effect as that of a low scan speed. Post processing of an object using hot isostatic pressing leads to a great reduction in the porosity but causes coarsening of the microstructure.

Influence of Powder Size on Properties of Selectively Laser-Melted- AlSi10Mg Alloys (AlSi10Mg 합금분말 크기가 선택적 레이저 용융된 3차원 조형체 특성에 미치는 영향)

  • Eom, Yeong Seong;Kim, Dong Won;Kim, Kyung Tae;Yang, Sang Sun;Choe, Jungho;Son, Injoon;Yu, Ji Hun
    • Journal of Powder Materials
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    • v.27 no.2
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    • pp.103-110
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    • 2020
  • Aluminum (Al) - based powders have attracted attention as key materials for 3D printing because of their excellent specific mechanical strength, formability, and durability. Although many studies on the fabrication of 3D-printed Al-based alloys have been reported, the influence of the size of raw powder materials on the bulk samples processed by selective laser melting (SLM) has not been fully investigated. In this study, AlSi10Mg powders of 65 ㎛ in average particle size, prepared by a gas atomizing process, are additively manufactured by using an SLM process. AlSi10Mg powders of 45 ㎛ average size are also fabricated into bulk samples in order to compare their properties. The processing parameters of laser power and scan speed are optimized to achieve densified AlSi10Mg alloys. The Vickers hardness value of the bulk sample prepared from 45 ㎛-sized powders is somewhat higher than that of the 65 ㎛m-sized powder. Such differences in hardness are analyzed because the reduction in melt pool size stems from the rapid melting and solidification of small powders, compared to those of coarse powders, during the SLM process. These results show that the size of the powder should be considered in order to achieve optimization of the SLM process.

Physico-Mechanical Properties and Formaldehyde Abatement of Particleboard Mixed with Gingko Tree Leaves (은행나무 잎을 혼합하여 제조한 파티클보드의 물리.기계적 성질과 포름알데히드 저감효과)

  • Park, Sang-Bum
    • Journal of Korea Foresty Energy
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    • v.25 no.2
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    • pp.28-33
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    • 2006
  • This study was conducted to find potentialities of the leaves of gingko tree (Gingko biloba L.) which has been planted as a roadside tree in Korea because of its resistance on air pollution, insect, fungi, etc. Various amounts of the leaves were mixed with wasted wood particles to manufacture particleboard. Their influences on physical and mechanical properties and the formaldehyde emission of PB were investigated. Physical and mechanical properties, such as density, modulus of rupture (MOR), and internal bond (IB) strength, of manufactured particleboard were not much different from those of control board. Formaldehyde emission values were decreased with increasing amount of leaves in PB prepared. Especially, particleboard made with 3 percent of leaves was decreased to $1.66mg/{\ell}$ in formaldehyde emission, which is about 40% lower emission than that of control. From these results, the leaves of gingko tree may be considered as a formaldehyde emission lowering additive in a functional PB manufacturing process.

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