• Title/Summary/Keyword: acoustic emission count

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Application of Acoustic Emission Technique and Friction Welding for Excavator Hose Nipple (굴삭기용 호스 니플의 마찰용접과 음향방출기법의 적용)

  • Kong, Yu-Sik;Lee, Jin-Kyung
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.5
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    • pp.436-442
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    • 2013
  • Friction welding is a very useful joining process to weld metals which have axially symmetric cross section. In this paper, the feasibility of industry application was determined by analyzing the mechanical properties of weld region for a specimen of tube-to-tube shape for excavator hose nipple with friction welding, and optimized welding variables were suggested. In order to accomplish this object, friction heating pressure and friction heating time were selected as the major process variables and the experiment was performed in three levels of each parameter. An acoustic emission(AE) technique was applied to evaluate the optimal friction welding conditions nondestructively. AE parameters of accumulative count and event were analyzed in terms of generating trend of AE signals across the full range of friction weld. The typical waveform and frequency spectrum of AE signals which is generated by friction weld were discussed. From this study the optimal welding variables could be suggested as rotating speed of 1300 rpm, friction heating pressure of 15 MPa, and friction heating time of 10 sec. AE event was a useful parameter to estimate the tensile strength of tube-to tube specimen with friction weld.

A STUDY ON THE FRACTURE TOUGHNESS OF DENTAL COMPOSITE RESINS (치과용 복합레진의 파괴인성에 관한 실험적 연구)

  • Park, Jin-Hoon;Min, Byung-Soon;Choi, Ho-Young;Park, Sang-Jin
    • Restorative Dentistry and Endodontics
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    • v.15 no.2
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    • pp.17-33
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    • 1990
  • The purpose of this study was to evaluate the fracture toughness of dental composite resins and to investigate the filler factor affecting the fracture behaviour on which the degree of fracture toughness depends. Six kinds of commercially available composite resin;, including two of each macrofilled, microfilled, and hybrid type were used for this study, The plane strain fracture toughness ($K_{10}$) was determined by three-point bending test using the single edge notch specimen according to the ASTM-E399. The specimens were fabricated with visible light curing or self curing of each composite resin previously inserted into a metal mold, and three-point bending test was conducted with cross-head speed of 0.1mm/min following a day's storage of the specimens in $37^{\circ}C$ distilled water. The filler volume fractions were determined by the standard ashing test according to the ISO-4049. Acoustic Emission(AE), a nondestructive testing method detecting the elastic wave released from the localized sources In material under a certain stress, was detected during three-point bending test and its analyzed data was compared with, canning electron fractographs of each specimen. The results were as follows : 1. The filler content of composite resin material was found to be highest in the hybrid type followed by the macrofilled type, and the microfilled type. 2. It was found that the value of plane strain fracture toughness of composite resin material was in the range from 0.69 MPa$\sqrt{m}$ to 1 46 MPa$\sqrt{m}$ and highest In the macrofilled type followed by the hybrid type, and the microfilled type. 3. The consequence of Acoustic Emission analysis revealed that the plane strain fracture toughness increased according as the count of Acoustic Emission events increased. 4. The higher the plane strain fracture toughness became, the higher degree of surface roughness and irregularity the fractographs demonstrated.

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Acoustic emission characteristics during damage-zone formation around a circular opening

  • Jong-Won Lee;Eui-Seob Park;Junhyung Choi;Tae-Min Oh;Min-Jun Kim
    • Geomechanics and Engineering
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    • v.36 no.5
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    • pp.511-525
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    • 2024
  • Underground openings significantly affect the mechanical stability of underground spaces and create damaged zones. This study investigated the acoustic emission (AE) characteristics associated with the formation of damaged zones around circular openings. Uniaxial compression experiments were conducted on three types of rock specimens, namely, granite (GN-1 and GN-2), gabbro (GB), and slate (SL), containing a circular opening. AE and digital image correlation (DIC) techniques were used to monitor and evaluate the damaged zones near the circular openings. The AE characteristics were evaluated using AE parameters, including count, energy, amplitude, average frequency, and RA value. The DIC results revealed that the estimated diameters of the damaged zones of GN-1, GN-2, GB, and SL were 1.66D, 1.53D, 1.49D, and 1.9D, respectively. The average displacements at the surface of the damaged zones for these specimens were 0.814, 0.786, 0.661, and 0.673 mm, respectively, thus demonstrating a strong correlation with Young's modulus. The AE analysis with DIC revealed that tensile failure occurred in the direction parallel to the maximum compression axis as the load increased. Thus, this study provides fundamental data for a comprehensive analysis of damaged zones in underground openings and will facilitate the optimization of rock engineering projects and safety assessments thereof.

Characteristics of Corrosion Damages in Bottom Plate of Above Ground Tank by Acoustic Emission Signal (지상탱크 저판부의 부식손상 평가를 위한 음향방출 신호의 분석)

  • Kim, Sung-Dai;Jung, Woo-Gwang;Lee, Jong-O
    • Journal of the Korean Institute of Gas
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    • v.11 no.4
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    • pp.64-72
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    • 2007
  • Under the AE methods, the valid condition analysis and evaluation the leak etc, resulted by the AE signal pattern on the bottom plate of ground tank at full. In next more, the gradient of accumulation amplitude distribution analysis and comparison the energy, count, and duration time that noise of EMI signal were removed. EMI signal showed height-energy, count, and duration time, it also appeared great gradient of accumulation distribution. Then, with the pure remaining AE signals cluster analysis and location. It would possibly assume of damage with corrosion. Total cluster 20 and energy showed between the maximum 11,990 and 8,565 which is much lower than above figure and event number showed from 8 to 5. Even when it difficult to certify damage by open, as it is raised higher height-sensitivity and threshold by 60 dB. It would possibly presume of location source more accurately.

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Evaluation of Fracture Strength of WA-Vitrified and Resinoid Bond Grinding Wheels by Acoustic Emission (AE에 의한 WA계 비트리파이드 및 레지노이드 結合劑硏削숫돌의 破壞强度評價)

  • 강명순;한응교;권동호
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.2
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    • pp.241-251
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    • 1988
  • The purpose of this paper is to evaluate fracture strength of WA-vitrified and resinoid bond grinding wheels by means of acoustic emission. The paper conducts tension test, compression test, splitting tensile test and bending test with AE measuring system. These tests have been carried out in accordance with the grain sizes and grades of grinding wheels. The fracture strength of grinding wheels is evaluated by the clarification of biaxal fracture criterion of Babel and Sines. It clarifies the influence of factors of grinding wheel upon AE characteristics and evaluates the predictability of life of grinding wheels and the perception of fracture.

ACOUSTIC EMISSION BEHAVIOR DURING STRESS CORROSION CRACKING OF INCONEL 600

  • Sung, Key-Yong;Cho, Sang-Jin;Kim, Bong-Hyun;Kim, In-Sup
    • Proceedings of the Korean Nuclear Society Conference
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    • 1996.05c
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    • pp.145-150
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    • 1996
  • Acoustic Emission (AE) technique was applied to stress corrosion cracking of Inconel 600 to investigate the AE capability of detecting crack growth and to obtain the relation between AE characteristics and crack mechanism. The specimens were heat-treated in two conditions (600$^{\circ}C$ for 30 hrs or 700 $^{\circ}C$ for 1 hr) and undergone CERT at two extension rates ( 2.5${\times}$10$^{-5}$ or 1.25${\times}$10$^{-4}$(mm/s)). It was found that the AE peak amplitude from plastic deformation was generally smaller than about 48dB (0.25mV), while Intergranular stress corrosion cracking (IGSCC) and ductile fracture produced higher values of 49 to 70dB (0.3mV to 3mV). The slopes of cumulative amplitude distribution (b-values) were linearly dependent on IGSCC susceptibility and the higher the susceptibility, the smaller the b-value. The monitoring of combined AE parameters such as event rate, amplitude, count and energy can provide effective means to clearly identify the transition from crack initiation and small crack growth to rapid growth of dominant cracks.

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Effect of Wetting Agent on Acoustic Emission of Wood (습윤제(濕潤劑) 농도(濃度)에 따른 목재(木材)의 음향방사(音響放射))

  • Kang, Ho-Yang;Hur, Jong-Yun
    • Journal of the Korean Wood Science and Technology
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    • v.24 no.3
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    • pp.57-64
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    • 1996
  • 제지공장에서 사용하는 습윤제는 물의 표면장력을 낮춤으로써 목재섬유가 물을 빨리 흡수하여 팽윤하도록 도와준다. 목재섬유가 물을 흡수하여 팽윤하는 과정을 밝히지 위한 연구가 많이 진행되어 왔지만 목재섬유와 물의 상호작용을 상세히 연속적으로 측정할 방법이 전에는 별로 없었다. 목재섬유가 팽윤할 때 발생하는 팽윤압력은 음향방사를 동반하기 때문에 이를 측정하여 팽윤과정을 알아내는 기술이 개발되었다. 본 연구에서는 이 방법을 이용하여 목재를 여러 농도의 습윤제에 담갔을 때 발생하는 음향방사와 중량증가를 측정하여 이 두 변량의 상관을 조사하고 이 방법이 목재의 습윤과정 연구에 유용하게 사용될 수 있는지를 조사하였다. 아까시나무와 라디에타 파인의 두 수종을 사용하였는데 두 수종의 흡수 형태는 매우 달랐다. 5분 동안 용액에 침지하였을 때 후자가 전자보다 10배 정도 더 많이 중량증가하였으며, 발생한 음향방사도 후자가 전자보다 훨씬 많았다. 아까시나무의 중량증가와 음향방사는 습윤제 농도에 거의 무관하였으나 라디에타 파인의 음향방사는 습윤제 농도의 증가에 따라 증가하였으며 라디에타 파인의 중량증가는 습윤제의 표면장력 변화와 일치하였다. 수종별 중량증가와 음향방사의 관계는 아까시나무가 음의 상관을 나타냈으나 라디에타 파인은 양의 상관을 나타내었다. 자비처리 시편은 무처리 시편보다 음향방사가 적었다.

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A Study on the AE Characteristics of the Carbon Fiber Composite Material (탄소섬유 복합재료의 AE 특성에 관한 연구)

  • 옹장우;이영신;심봉식;지용관;주영상
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.1
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    • pp.105-114
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    • 1989
  • This study was carried out to measure the mechanical properties and the acoustic emission (AE) characteristics of the carbon fiber reinforced composites of several types of the stacking sequence. AE signals were detected during the tensile tests. The number of ringdown counts, total ringdown counts were plotted together with the load-displacement curves. The tensile load-displacement behavior of specimen is compared and discussed based on the measured AE properties in relation to the failure mechanism. With the increase of load, AE signals increased. This showed that failure had being propagated by matrix deformation and cracking, delamination, fiber debonding and breakage. Felicity ratio has been obtained by observation of ;the Kaiser effect according to the variation of load ratio. The reloading tests showed that the felicity ratio decreased obviously when the load ratio or damage increased. These AE characteristics are hopeful to be employed as the criteria to evaluate the failure processes of composites.

Health Monitoring of a Composite Actuator with a PZT Ceramic during Electromechanical Fatigue Loading

  • Woo, Sung-Choong;Goo, Nam-Seo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.6
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    • pp.541-549
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    • 2007
  • This work describes an investigation into the feasibility of using an acoustic emission (AE) technique to evaluate the integrity of a composite actuator with a PZT ceramic under electromechanical cyclic loading. AE characteristics have been analyzed in terms of the behavior of the AE count rate and signal waveform in association with the performance degradation of the composite actuator during the cyclic tests. The results showed that the fatigue cracking of the composite actuator with a PZT ceramic occurred only in the PZT ceramic layer, and that the performance degradation caused by the fatigue damage varied immensely depending on the existence of a protecting composite bottom layer. We confirmed the correlations between the fatigue damage mechanisms and AE signal types for the actuators that exhibited multiple modes of fatigue damage; transgranular micro damage, intergranular fatigue cracking, and breakdown by a short circuiting were related to a burst type signal showing a shortly rising and slowly decaying waveform with a comparably low voltage, a continuous type signal showing a gradual rising and slowly decaying waveform with a very high voltage and a burst and continuous type signal with a high voltage, respectively. Results from the present work showed that the evolution of fatigue damage in the composite actuator with a PZT ceramic can be nondestructively identified via in situ AE monitoring and microscopic observations.

Evaluation of Grade of WA-Bitrified and Resinoid Bond Grinding Wheels by Acoustic 1 mission (AE에 의한 WA계 비트리파이드 및 레지노이드 결합제 연삭숫돌의 결합도 평가)

  • 정인근;임영호;권동호;최만용
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.04b
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    • pp.124-130
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    • 1995
  • 연삭작업에 있어서 요구되는 가공능률과 가공정밀도를 얻기 위해서는 적절한 결합도를 갖는 연삭숫돌을 선택하 는 것이 중요한 요건이 된다. 본 연구에서는 결합도를 평가하기 위한 일정한 기준을 설정할 목적으로 AE계측 시스템을 이용하여 대월식결합도시험방법에 따라 연삭숫돌표면의 일부를 파괴시켰을 때 발생되는 AE신호를 검출 하고 연삭숫돌의 파괴량과 AE 신호특성과의 관계 및 AE를 이용한 결합도평가의 가능성을 검토하였다.

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