• 제목/요약/키워드: Work Gear

검색결과 145건 처리시간 0.022초

트랙터 8단 자동변속기 기어 열 설계 (Gear Train Design of 8-Speed Automatic Transmission for Tractor)

  • 정규홍
    • 드라이브 ㆍ 컨트롤
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    • 제10권2호
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    • pp.30-36
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    • 2013
  • Tractor is a farm vehicle that is designed to provide a high tractive effort at low speed. It is used for versatile agricultural tasks such as hauling a trailer, tillage, mowing and construction work. Most older tractors use a manual transmission. However, as the intensity of work increases, tractors equipped with automatic transmission become popular due to the work convenience. In order to give the operator a large degree of control in field work, 24 gears with automatic 8-speed and manual 3-speed are arranged in transmission. This paper deals with the gear train that is designed for 8-speed automatic transmission by the engagement of multi-disk clutches. The gear ratio for each speed as well as power transmission mechanism is analyzed through velocity analysis. In addition, constraints of mesh gear ratio are derived by investigating the power flow path in velocity diagram for the given 8-speed gear ratio.

정렬불량에 의한 기어구동계 비선형 해석 (Nonlinear Analysis of Gear Driving System due to Misalignment)

  • Lee, B. H.;Park, Y. S.
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2002년도 추계학술대회논문초록집
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    • pp.311.2-311
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    • 2002
  • Even through the problem of misalignment is of great importance, not much work has been reported in the literature on the effect of misalignment on the vibrations of the gear-bearing systems. Therefore, the nonlinear dynamic characteristics of the gear driving system due to misalignment are investigated in this work. Transmission error for helical gear and bearing nonlinear stiffness is calculated. (omitted)

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정렬불량에 의한 기어 구동계 비선형 해석 (Nonlinear Analysis of Gear Drive System due to Misalignment)

  • 이봉현;최연선
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2002년도 추계학술대회논문집
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    • pp.31-36
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    • 2002
  • Even through the problem of misalignment is of great importance, not much work has been reported in the literature on the effect of misalignment on the vibrations of the gear-bearing systems. Therefore, the nonlinear dynamic characteristics of the gear drive system due to misalignment are investigated in this work. Transmission error for helical gear and bearing nonlinear stiffness is calculated. The equation of motion of the gear drive system is modelled using the time-varying gear meshing stiffness, bearing nonlinear stiffness, and bearing pre-load due to the housing deformation. Numerical analysis lot the gear drive system show the result of misalignment effect - sub-harmonic component, bearing pre-load effect, and another nonlinear phenomenon. And the numerical analysis are verified by the experimental result.

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기어 그라인딩 장비 가공조건 최적화에 대한 실험적 연구 (An Experimental Research for the Optimization of the Gear Grinding Machine's Operating Condition)

  • 이현구;김무석;황선양;권오준;강구태
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2010년도 춘계학술대회 논문집
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    • pp.65-66
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    • 2010
  • To improve the gear noise quality, gear tooth grinding machine are widely used in automotive industry. While using the gear profile grinding machine to improve the gear tooth quality of the transmission, several defects such as chattering, tooth waves that cause the gear noise occasionally happened. But it is very difficult to solve that problem, because there is no one who knows the setting up the optimal grinding condition appropriately. The abnormal manufacturing conditions which make the gear noise make the engineer to spend a lot of time, effort, and money. Due to demands for solving the serious abnormal gear noise happened in the new FF 6th stage automatic transmission in the mass product stage, the vibration checking process in the worm wheel axis, work rotation and fixed axis of the grinding machine were adapted to find the root causes. As a result, gear profile wave are affected by the work rotation axis's unbalance which is caused by worm wheel feeding speed. And a primary and the secondary grinding feeding speed, cutting oil, work fixed forces are also proved as the important factors. After setting up the grinding condition reported in this paper, it was adapted successfully to the grinding machine to manufacture the new FF 6th speed automatic transmissions' output gear. The gear noise was dramatically disappeared and the process and results will offer good guides to the engineers who manufacture the gear with the grinding machine.

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기어 그라인딩 장비 가공조건 최적화에 대한 실험적 연구 (An Experimental Research for the Optimization of the Gear Grinding Machine's Operating Condition)

  • 이현구;김무석;강구태
    • 한국소음진동공학회논문집
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    • 제20권7호
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    • pp.665-671
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    • 2010
  • To improve the gear noise quality, gear tooth grinding machine are widely used in automotive industry. While using the gear profile grinding machine to improve the gear tooth quality of the transmission, several defects such as chattering, tooth waves that cause the gear noise occasionally happened. But it is very difficult to solve that problem, because there is no one who knows the setting up the optimal grinding condition appropriately. The abnormal manufacturing conditions which make the gear noise make the engineer to spend a lot of time, effort, and money. Due to demands for solving the serious abnormal gear noise happened in the automatic transmission in the mass product stage, the vibration checking process in the worm wheel axis, work rotation and fixed axis of the grinding machine were adapted to find the root causes. As a result, gear profile wave are affected by the work rotation axis's unbalance which is caused by worm wheel feeding speed. And a primary and the secondary grinding feeding speed, cutting oil, work fixed forces are also proved as the important factors. After setting up the grinding condition reported in this paper, it was adapted successfully to the grinding machine to manufacture the new automatic transmissions' gear. The gear noise was dramatically disappeared and the process and the results will offer good guides to the engineers who manufacture the gear with the grinding machine.

T/F Driven Gear 동심도 향상을 위한 브로치 형상에 관한 연구 (A Study of the Broach Tool Shape for Improving Concentricity of a T/F Driven Gear)

  • 박세제;김동환
    • 소성∙가공
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    • 제23권5호
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    • pp.275-281
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    • 2014
  • Broaching is widely used for the machining of inner shaped slots in work-pieces. The broach tool is moved vertically (usually by hydraulic power) through the work-piece. Broaching occurs with the work-pieced fix while the broach tool traverses through material and shears it. To produce a T/F driven gear both an outside cutting and an inside cutting are needed. The outside cut determines the tooth profile and the inside cut determines the inner dimension. Broaching can cause problems with concentricity. In the current study, the characteristics of shearing along the cutting blade and the broaching of a T/F driven gear are considered.

Experimental Investigation of the Effect of Lead Errors on Helical Gear and Bearing Vibration Transmission Characteristics

  • Park, Chan-Il;Lee, Jang-Moo
    • Journal of Mechanical Science and Technology
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    • 제16권11호
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    • pp.1395-1403
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    • 2002
  • The characteristics of gear meshing vibration undesgo change as the vibration is transmitted from the gear to the housing. Therefore, vibration transmission characteristics of helical gear systems must be understood before the effective methods of reducing gear noise can be found. In this work, using a helical gear with different lead errors, the gear vibration in the rotational direction and the bearing vibration are measured. The frequency characteristics of gear and bearing vibration are investigated and a comparson is also provided.

사이클로이드 곡선 및 3차 다항식 곡선기어의 치형 설계에 관한 연구 (A Study on The Tooth Creating Algorithms of The Cycloid Curve Gear and The Third Polynomial Curve Gear)

  • 최종근;윤경태
    • 한국공작기계학회논문집
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    • 제11권3호
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    • pp.80-85
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    • 2002
  • The free curve gear is a non-circular gear without any relating center, which can perform free curve motion for complicated mechanisms, and minimize the work area. In this study, an algorithms for tooth profile generation of free curve involute gear is developed. The algorithm uses the involute gear creating principle in which a gear can be generated by rolling with another standard involute one. Cycloid me and third polynomial curve gears were designed and verified by computer graphics. These gears are manufactured in the wire-cut EDM and examined in engagement with a standard spur gear. The results showed that the proposed algorithm is successful to design and to manufacture the free curve gear with concave and convex profiles.

표준기어를 이용한 기어 프로파일 정밀측정 알고리즘에 관한 연구 (A Study on Algorithm for Gear Profile Measurement Using a Standard Gear)

  • 이민기;이응석;김광중;박현용
    • 대한기계학회논문집A
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    • 제36권5호
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    • pp.555-561
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    • 2012
  • 자동차 변속기 내부에서 동력을 전달하는 헬리컬 기어의 소음 및 진동을 억제하기 위한 하나의 방법으로 정밀하게 가공된 기어를 검사하기 위한 방법에 관한 것이다. 본 연구에서는 측정 기준이 되는 표준 기어와 측정 대상 기어인 워크 기어를 정밀하게 측정하는 알고리즘에 관한 것이다. 기존의 방법은 표준 기어와 모니터 기어를 1회전하여 주파수 방법으로 측정 표준을 위한 마스터링 작업을 수행하였다. 본 연구에서는 제시된 알고리즘을 사용하여 표준 기어와 모니터 기어를 측정하고, 표준 기어와 모니터 기어의 오차를 계산하는 방법을 제시함으로써 기어 측정에 대한 정밀도를 높이도록 하였다. 또한 본 알고리즘을 사용하면 빠른 속도로 측정의 표준이 되는 마스터링 공정을 빠르고 정확하게 측정할 수 있을 것으로 예상된다.