• Title/Summary/Keyword: Wire diameter

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A Study on the effect of welding wire diameter on the welding quality detection (용접 와이어 직경이 용접 상태 검출에 미치는 영향)

  • Ryu, Jeong Tak
    • Journal of Korea Society of Industrial Information Systems
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    • v.21 no.2
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    • pp.39-44
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    • 2016
  • Using the welding current and voltage signal processing, we have studied the influence that the diameter of the welding wire to the welding quality detection. For the experiments, We have analyzed the signal with respect to large and small artificially a gap between base materials than the welding wire. In this experiment, the 1.2 mm diameter of the welding wire was used, and distance between the welding base materials was respectively 1.0 mm and 2.0 mm. In the welding with a large defect than the diameter of the welding wire it was able to detect a change in the welding current and welding voltage. But it could not detect a change in the welding current and welding voltage in the welding has a small defect than the welding wire diameter.

A STUDY ON DEVELOPMENT AND PHYSICAL PROPERTIES OF STAINLESS STEEL ORTHODONTIC WIRES MADE IN KOREA (국산(國産)스테인레스강선계(鋼線系) 교정용선재(矯正用線材)의 개발(開發)과 물리적(物理的) 성질(性質)에 관(關)한 연구(硏究))

  • Sung, Jae-Hyun;Kwon, Oh-Won;Kyung, Hee-Moon;Lee, Kee-Dae
    • The korean journal of orthodontics
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    • v.19 no.2
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    • pp.7-24
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    • 1989
  • The physical properties of seven sizes of control groups and experimental group in stainless steel orthodontic wires were studied in tension, hardness, bending, torsion and observation of microstructure. The wires (0.40-0.90mm dia.) of round type were tested in the as-received condition. The wires of control groups were TRU-CHROME and REMANIUM, and experimental group was SK wire which was developed by ourselves and made in Korea. The results were as follows; 1. The chemical compositions of control groups and experimental group were austenite stainless steel wires of SOS 304. 2. Higher values of tensile and yield strength in tension were control group I, experimental group, control group II. Maximum tensile and yield strength of experimental group were $203.63{\pm}1.41kg/mm^2$ in 0.70mm diameter and $148.96{\pm}4.88kg/mm^2$ in 0.60mm diameter, and maximum elongation was $5.20{\pm}0.57%$ in 0.45mm diameter. 3. Hardness values of experimental group were similar to control groups. Maximum hardness values were $596.2{\pm}13.66Hv$ in 0.45mm diameter wire of control group I, $590.5{\pm}20.08Hv$ in 0.50mm diameter wire of control group II, and $563.6{\pm}5.35Hv$ in 0.70mm diameter wire of experimental group. 4. Torsion properties of experimental group were similar to control group I and more than control group II. Maximum torsion cycles were $31.8{\pm}2.48$ in 0.45mm diameter of control group I, $17.4{\pm}4.84$ in 0.60mm diameter of control group II, and $24.6{\pm}3.04$ in 0.45mm diameter of experimental group. 5. Maximum bending cycles of experimental group were smaller than control groups. Maximum bending cycles were $9.00{\pm}0.00$ in 0.50mm diameter wire of control group I, $10.0{\pm}0.82$ in 0.40mm diameter wire of control group II, and $8.0{\pm}1.26$ in 0.50mm diameter wire of experimental group. 6. Microstructures of experimental and control groups co-existed with martensited austenite structure and elongated austenite structure. 7. The direction of wire fracture was propagated parallel to torsion direction typically and there was no probability showing wire fracture at inclusions and surface scratches. 8. The type of wire fracture was brittle fracture at initiation site and ductile fracture at core.

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A Stydy on Steel Wire Fiber Reinforced Refractory Castable (철근 캐스터블 내화물의 고온특성에 관한 연구)

  • 박금철;최영섭;한문희;장영재;박근원
    • Journal of the Korean Ceramic Society
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    • v.17 no.2
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    • pp.69-74
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    • 1980
  • This study deals with the wire content, wire diameter, aspect ratio , it's arrangement of steel, wire fiber and the sorts of castable which affected the character of steel wire fiber reinformced refractory castable. Two kinds of alumina based refractory castables, one is for 1650℃ and the other is for 1800℃, and stainless steel which is SUS 304 type 0.25, 0.34 , 0.37 and 0.50m/min diameter were used respectively. Aspect ratio was adjusted to 50, 75, 100 and steel fiber content was also adjusted to 1-4wt% each. The results of the experiment were as follows : 1. At firing temperature around 1,000℃, MOR is increased with increasing wire content and aspect ratio with decreasing firing temperature, which depends on the Romualdi's Fiber Spacing Theory. But for calculation of the fiber spacing, Swamy equation is more a aplicable to the extensive fiber mixing conditions. However, the condition differs from the above at firing temperature around 1,350℃ ,because of the degradation of wire and the progress of sintering of castable. 2. Linear change is getting larger corresponding to the increase of wire content, and the spaling resistivity is increasing corresponding to the increase of wire content and to aspect ratio, and with decreasing wire diameter. 3. Firing shrinkage under load is getting greater as higher wire content, and the shrinkage of the test pieces which fiber is vertically oriented is getting greater than the test pieces which fiber is randomly oriented.

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Fabrication of Ni-free Fe-based Alloy Nano Powder by Pulsed Wire Evaporation in Liquid: Part I. Effect of Wire Diameter and Applied Voltage (액중 전기선 폭발법에 의한 Ni-free Fe계 나노 합금분말의 제조: 1. 합금 wire의 직경 및 인가 전압의 영향)

  • Ryu, Ho-Jin;Lee, Yong-Heui;Son, Kwang-Ug;Kong, Young-Min;Kim, Jin-Chun;Kim, Byoung-Kee;Yun, Jung-Yeul
    • Journal of Powder Materials
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    • v.18 no.2
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    • pp.105-111
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    • 2011
  • This study investigated the effect of wire diameter and applied voltage on the fabrication of Ni-free Fe-based alloy nano powders by employing the PWE (pulsed wire evaporation) in liquid, for high temperature oxidation-resistant metallic porous body for high temperature particulate matter (or soot) filter system. Three different diameter (0.1, 0.2, and 0.3 mm) of alloy wire and various applied voltages from 0.5 to 3.0 kV were main variables in PWE process, while X-ray diffraction (XRD), field emission scanning microscope (FE-SEM), and transmission electron microscope (TEM) were used to investigate the characteristics of the Fe-Cr-Al nano powders. It was controlled the number of explosion events, since evaporated and condensed nano-particles were coalesced to micron-sized secondary particles, when exceeded to the specific number of explosion events, which were not suitable for metallic porous body preparation. As the diameter of alloy wire increased, the voltage for electrical explosion increased and the size of primary particle decreased.

Evaluation on the Efficiency of Cored Wire Feeding in Addition of Alloying Elements into Cu Melt (코어드 와이어 피딩에 의한 Cu 용탕에의 합금 첨가 시 효율 평가)

  • Kang, Bok-Hyun;Kim, Ki-Young
    • Journal of Korea Foundry Society
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    • v.33 no.6
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    • pp.248-253
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    • 2013
  • To add alloying elements into a pure copper melt, the wire-feeding efficiency of cored (alloy containing) wire was evaluated using a commercial, computational fluid-dynamics program. The model design was based on an industrial-scale production line. The variables calculated included wire feed rate, melt temperature, wire diameter, melt flow rate and wire temperature. Efficiency was evaluated after a series of calculations based on the penetration depth of the alloy-wire into the molten copper bath. Of the five variables investigated, the wire feed rate and wire diameter were the most influential factors affecting the feeding efficiency of the cored-wire.

Effects of Tripping Wire on Entrance Regions of a Duct (Part 2: Experimental Study) (관의 입구구간에 있어서 Tripping Wire의 효과 (제 2 보, 실험적 연구))

  • 박승덕;문명국
    • Journal of the KSME
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    • v.16 no.3
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    • pp.277-283
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    • 1976
  • An analytical study on the effects of initial turbulence intensities and Reynolds Number on the transition flow of a circular tube is conducted in Part I;Analysis of Transition Flow. In this second report, however, the effects of tripping wire on the developing regions of a horizontal pipe are studied experimentally and the results of analytical and experimental studies are compared. The agreements between the two results are relatively good. The diameter of the apparatus tube in the experimental works is 76.25mm. and the length is about 7m. The tripping wire diameters used in the experiments are 1.0,1.5,2.0,2.5mm., etc. From the experimental works, the relations between tripping wire size; o.e., diameter and Reynolds Number are proposed for the given thbe diameter.

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Characteristics of Ozone Generation by Diameter and Polarity Variation of Corona Wire Electrode (코로나 선전극의 직경과 극성변화에 따른 오존발생특성)

  • Jung, Jae-Seung;Kim, Jin-Gyu
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.26 no.5
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    • pp.85-90
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    • 2012
  • In this paper, it was investigated experimentally that diameter and polarity variation of corona wire electrode affected to ozone generation of the ozone generator using a wire-to-plate type electrode. The change in the diameter(D) of the corona wire electrode has a great effect upon ozone generation, higher influence appears in the positive corona discharge than the negative corona discharge. In the case of D=0.50[mm], maximum ozone generation and power efficiency could be obtained. However, in the case of smaller D than this, the ozone generation and efficiency decreases slowly and in the case of larger D, the ozone generation decreases rapidly. It means performance decline as an ozone generator. Therefore, ozone generation and power efficiency would increase through simple optimization of the corona electrode specification.

Effect of Winding Coil Diameter on AC Insulation Breakdown Voltage of Polyamideimide/Nanosilica Wire

  • Park, Jae-Jun;Woo, Myung-Ha;Lee, Jae-Young;Han, Se-Won
    • Transactions on Electrical and Electronic Materials
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    • v.17 no.4
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    • pp.231-234
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    • 2016
  • The AC insulation breakdown voltage was investigated for seven types of winding coils made of polyamideimide (PAI), flexural PAI (nanosilica 5 wt%) and anti-corona PAI (nanosilica 15 wt%) wires with various winding coil diameters of φ5, φ15 and φ25 mm. The winding coil was made of enameled wire with an enamel thickness of 30~50 μm, and the rectangular copper wire had a thickness of 0.77~ to 0.83 mm and width of 1.17~ to 1.23 mm, respectively. The insulation breakdown voltages of the original PAI coils with diameters of φ5, φ15 and φ25 mm were 7.30, 6.58, and 5.95 kV, respectively, and those values decreased as the winding coil diameter increased, regardless of the wire types.

Numerical Study on Wire Strength Under Both Tension and Deflection for Use as Prestressing Steel (인장과 휨을 동시에 받는 프리스트레스 강선의 굴절인장성능 평가)

  • Kim, Jin-Kook;Seong, Taek-Ryong;Yang, Jun-Mo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.23 no.1
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    • pp.147-153
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    • 2019
  • The prestressing steel wire, which is applied a tension to reinforce the structure, is applied flexure simultaneously by the duct and the deviator. In order to evaluate the deflected tensile performance of the prestressing steel wire subjected to both tensile and flexural stresses, the numerical analysis for 600 cases with variables of wire diameters, mandrel diameters, and friction coefficient between mandrel and steel wire was performed. As the result of analysis, the larger the diameter of the steel wire was, the lower the deflected tensile performance was, and the effect decreased with the increase of the wire elongation. The effect of mandrel diameter and friction coefficient between mandrel and wire on the deflected tensile performance of the wire was very small. But the deflected tensile performance and the friction coefficient between mandrel and strand showed a relatively high correlation. Therefore, it is necessary to make enough large elongation to secure the deflected tensile performance. If there is a restriction on the elongation, it is necessary to reduce the diameter of the steel wire to an appropriate value, and to increase the friction between steel wires by adjusting the surface condition of the steel wire.

A Study on The Φ 9mm Titanium Alloy Wire (9mm 합금타이타늄 중간 선재 연구)

  • Kim, Sang-Yeoun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.1
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    • pp.8-13
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    • 2012
  • Ti-3Al-2.5V ingot was produced, processed into a titanium alloy wire of 9mm diameter, and the characteristics were studied in comparison with imported material. The ingot satisfied ASTM Grade 9 standard showing oxygen content of 0.11wt% and iron content of 0.085wt%. The hardness of the 9mm diameter titanium alloy was similar to that of the imported material showing values between 225 and 250Hv, and the tensile strength of the imported material was 804MPa while that of the domestic development was 734MPa. The elongation of the imported material was 12% while that of the domestic development was 22%. A new process of manufacturing 9.0mm diameter titanium alloy wire through forging and multi-step hot rolling process out of 400mm diameter ingot was developed.