DOI QR코드

DOI QR Code

A Study on the effect of welding wire diameter on the welding quality detection

용접 와이어 직경이 용접 상태 검출에 미치는 영향

  • Received : 2016.03.30
  • Accepted : 2016.04.25
  • Published : 2016.04.30

Abstract

Using the welding current and voltage signal processing, we have studied the influence that the diameter of the welding wire to the welding quality detection. For the experiments, We have analyzed the signal with respect to large and small artificially a gap between base materials than the welding wire. In this experiment, the 1.2 mm diameter of the welding wire was used, and distance between the welding base materials was respectively 1.0 mm and 2.0 mm. In the welding with a large defect than the diameter of the welding wire it was able to detect a change in the welding current and welding voltage. But it could not detect a change in the welding current and welding voltage in the welding has a small defect than the welding wire diameter.

본 연구에서는 용접전류 및 용접전압 신호처리에 의한 용접 상태 검출에 있어 용접 와이어의 직경이 미치는 영향에 관하여 연구하였다. 실험을 위하여 인위적으로 모재의 간격을 용접 와이어보다 작은 경우와 큰 경우에 대하여 분석하였다. 사용된 용접 와이어의 직경은 1.2 mm이었으며 인위적으로 형성한 용접 모재 사이의 간격은 1.0 mm와 2.0 mm 두 종류를 사용하였다. 실험결과 용접 와이어의 직경보다 큰 용접 결함 요인에 대하여서는 용접전류 및 용접전압의 변화를 감지할 수 있으나 직경보다 작은 용접 결함 요인에 대하여서는 용접전류 및 용접전압의 변화를 감지할 수 없었다.

Keywords

References

  1. E. J. Soderstrom, P. F. Mendez, "Metal transfer during GMAW with thin electrodes and Ar-$CO_2$ Shielding Gas Mixtures", Weld. Research Vol. 87, pp. 124s-133s, 2008.
  2. A. R. D. Tipi, S. K. H. Sani, N. P.ariz, "Frequency control of the drop detachment in the automatic GMAW process", Journal of Materials Processing Technology Vol. 216, pp. 248-259, 2015. https://doi.org/10.1016/j.jmatprotec.2014.09.018
  3. Z.Z. Wang, "Monitoring of GMAW Weld Pool From the Reflected Laser Lines for Real-Time Control" IEEE Transactions on Industrial Informatics, Vol. 10, Issue 4, pp.2073-2083, 2014. https://doi.org/10.1109/TII.2014.2349360
  4. M. Boselli, V. Colombo, E. Ghedini, P. Sanibondi, "Time-Dependent Modeling of Droplet Detachment in GMAW Including Metal Vapor Diffusion" IEEE Transactions on Plasma Science, Vol. 39, Issue 11, pp. 2896 - 2897, 2011. https://doi.org/10.1109/TPS.2011.2149544
  5. C. S. Wu, and C. B. Jia, "Statistical characteristic for detecting weld penetration defects in gas-metal arc welding", Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, Vol. 220, No. 5, pp. 793-796, 2006.
  6. Amber Shrivastava a, Manuela Krones b, Frank E. Pfefferkorn "Comparison of energy consumption and environmental impact of friction stir welding and gas metal arc welding for aluminum ", CIRP Journal of Manufacturing Science and Technology Vol. 9, pp. 159-168 , 2015. https://doi.org/10.1016/j.cirpj.2014.10.001
  7. Nabeel Arif, Hyun Chung, "Alternating current-gas metal arc welding for application to thick plates", Journal of Materials Processing Technology, Vol. 222, pp. 75-83.
  8. P. Jiluan, "Arc welding Control", Elsvier, 2003.
  9. M. Mousavi Anzehaee, M. Haeri, "Welding current and arc voltage control in a GMAW process using ARMarkov based MPC", Control Engineering Practice Vol. 19, Issue 12, pp. 1408-1422, 2011. https://doi.org/10.1016/j.conengprac.2011.07.015
  10. Manas Kr. Bera, P. S. Lal Priya, B. Bandyopadhyay and A. K. Paul, "Discrete-time Sliding Mode Control of GMAW Systems using Infrequent Output Measurements", 2013 European Control Conference (ECC) July 17-19, 2013, Zurich, Switzerland. pp. 3736-3741.
  11. W. H. Hong and J. T. Ryu, "A study on the welding current and voltage signal processing method for the quality evaluation of robotic GMAW" Journal of the Korea Industrial Information Systems Research (in Korean), Vol. 19, No. 6, pp. 25-31. https://doi.org/10.9723/JKSIIS.2014.19.6.025
  12. W. H. Hong, Y.S.Sim, J.T.Ryu, B.H.Moon, S.H.Park, "The Welding Voltage and Current Error Detection Using a Moving Average Filter", 2014 The International Industrial Information Systems Conference, January 21-24, 2014, Chiang Mai, Thailand, pp. 63-65.
  13. E. Karadeniz, U. Ozsarac, C. Yildiz, "The effect of process parameters on penetration in gas metal arc welding processes", Materials and Design Vol. 28, pp. 649-656, 2007. https://doi.org/10.1016/j.matdes.2005.07.014
  14. C. S. Wu, J. Q. Gao, X. F. Liu, and Y. H. Zhao, "Vision-based measurement of weld pool geometry in constant-current gas tungsten arc welding", Proceedings of the institution of mechanical engineers, Part B: Journal of Engineering Manufacture, Vol. 217(6), pp. 879-882, 2003. https://doi.org/10.1243/09544050360673279

Cited by

  1. A Study on Remanufacturing Technology of Commercial Diesel Engine Cylinder Block vol.27, pp.4, 2016, https://doi.org/10.7735/ksmte.2018.27.4.383