• 제목/요약/키워드: Welding research

검색결과 1,313건 처리시간 0.023초

LNG선 화물창의 코너부위 용접로봇 개발 (Development of Welding Robot for Corner-piece in LNG Ship)

  • 김재권;이지형;김종준;배범찬;박인완;김경주
    • Journal of Welding and Joining
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    • 제28권2호
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    • pp.27-31
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    • 2010
  • Generally, angle pieces at the corners of cargo tank of membrane type LNG carrier ship are manually welded, due to their various shapes and positions. In this study, a GTA welding robot system was developed in order to improve productivity, which consists of a 7-axis manipulator, a system controller, a GTA welding power source, and peripheral devices. The welding system is characterized by capabilities of welding corrugated work pieces as well as 90/135 degree linear work pieces, and controlling the entire weld cycle automatically. The developed system was field tested on actual work pieces and its performance was proven to be successful.

저온용 강재 Electro Gas 용접부 물성에 미치는 모재와 용접 입열의 영향 (Effect of base metal and welding heat input on the properties of low temperature steel welds made by Electro Gas Welding)

  • 성희준;구연백;김경주
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2009년 추계학술발표대회
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    • pp.51-51
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    • 2009
  • In order to understand the properties of high heat input welds made by electro gas welding, two kinds of low temperature steel were welded. Welding heat inputs were controlled by width of root gap and ranged from 118 to 143kJ/cm. Chemical composition and micro-structural analysis were performed. To understand low temperature impact properties, Charpy impact test was conducted at several temperatures. The results were summarized as follows; 1) Grain size of weld metal and heat affected zone was increased with an increase in welding heat input. 2) Impact test values at fusion line were severely fluctuated regardless of base metals, showing enormous difference among the values at the same test temperature.

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이면비드를 가진 마찰교반용접에 대한 피로강도에 관한 연구 (Friction stir welding with back-bead to improve fatigue strength)

  • ;윤병현;김흥주;김특기;천창근;장웅성
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2007년 추계학술발표대회 개요집
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    • pp.17-19
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    • 2007
  • The fatigue experiments of friction stir welded Al-6061-T6 alloy with and with out back bead were performed to investigate the variation in fatigue strength and life of the Joint. It was found that there were always existed flaws at the roots of friction stir welds for the normal welding parameters and clamping conditions. In order to overcome this root flaws, friction stir welds with optimum back bead has been developed. The test results with root flaws and with back bead were compared. The fatigue life of weld with root flaws was 5-10 times shorter than that of the friction stir weld with back bead.

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PROSPECT OF WELDING RESEARCH AND TECHNOLOGY IN THE 21ST CENTURY -BASED ON ACTIVITIES IN JAPAN-

  • Toyoda, Masao
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.15-22
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    • 2002
  • The modern welding technology hue more then 100 years history, and during that period, the welding has been playing an important role in the development of the manufacturing processes/systems as a key technology. In the time we enter the 21st century, it is question how to develop the innovative and attractive welding technology, in particular by the younger generation. The present report discussed the future trend of welding engineering mainly in Japan after reviewing the previous growth of welding engineering.

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하이드로포밍용 열연 강재의 레이저 용접성 및 성형 특성 (Laser Weldability and Formability of Hot Rolled Steels for Hydroforming Applications)

  • 이원범;이종봉
    • Journal of Welding and Joining
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    • 제22권6호
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    • pp.19-24
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    • 2004
  • The laser welding and its analysis of thin-sheet carbon steels were carried out with high power $CO_{2}$ laser. The main factor of weld quality of laser welding is gap and edge quality. This work was preformed to focus on the gap tolerance problem during laser welding. First, bead on plate welding of thin sheet was examined to investigate the effect of laser welding variables, and to obtain optimum welding condition. Butt welding was also carried out to show the effect of gap on the laser weldability of thin sheet. In order to investigate the effect of gap on formability of welded thin sheet, LDH test was caried out. At high welding speed, the partial penetration was obtained by low heat input. Otherwise, porosity was formed in the bead at low weld speed because of too much heat input. The optimum welding condition of welding was derived from bead width, penetration and hardness property. The maximum gap tolerance on laser welding was observed to be about 0.2mm. This gap size has good relationship with beam size of laser spot(about 0.3mm). The formability of welded sheet was about $80{\%}$ value of base metal and the gap size has not affected on the formability, although weld quality is dependent on the gap size.

Trail Rolling Method for Control of Buckling Distortion in AA5083 GMA Butt Weldment

  • LEE, DONG-JU;SHIN, SANG-BEOM
    • Journal of Welding and Joining
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    • 제34권6호
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    • pp.20-27
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    • 2016
  • This study deals with the proper conditions of the trail rolling method (TRM) for the prevention of the buckling welding distortion at the AA5083 GMA butt weldment. For it, the effect of the working conditions of TRM including the rolling depth and the rolling distance between the welding torch and the roller on the longitudinal welding shrinkage force of the weldment was evaluated by using 3 dimensional thermo-mechanical FE analyses. The longitudinal welding shrinkage force inducing the buckling welding distortion at the GMA butt weldment was mitigated with an increase in the rolling depth and the rolling distance between the welding torch and the roller. Based on the results, the proper conditions of trail rolling method were established to reduce the longitudinal welding shrinkage force of the GMA butt weldment to below the critical value corresponding to the bucking distortion.

SPC 용접부의 강도특성에 미치는 $CO_2$ 용접조건의 영향 (Effect of $CO_2$ Welding Conditions on Property of Strength in Welded Joint of SPC Steel)

  • 송준희;최준용;임재규
    • Journal of Welding and Joining
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    • 제24권3호
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    • pp.22-26
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    • 2006
  • It is necessary to investigate the welding performance and fracture resistance of welding part in structure. This study presented a most suitable condition of welding process for butt and lap joints by $CO_2$ arc welding which is widely used in the vehicle structure. Also it was conducted to tensile and fatigue test under various welding conditions. For butt and lap joints, the best conditions of welding voltage and current were 30V and 320A, respectively, in 3.2 and 4.5 mm thick steel plate. Under this condition it could be taken the highest tensile strength and fatigue strength, and a good bead appearance.

Flux Cored Wire의 최신 기술 개발 동향 (The Latest Technology Development Trends of Flux Cored Wire)

  • 임희대;최창현;정재헌;길웅
    • Journal of Welding and Joining
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    • 제34권6호
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    • pp.1-10
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    • 2016
  • Flux Cored Wire is the most widely used welding material for Flux Cored Arc Welding these days. This paper introduces the technical aspects of manufacturing FCW and the development trend of FCW for each type of steel and metal. The studies are ongoing to lower the production cost of seamless-type FCW since it has not been generally used in welding shops so far because of it high cost even though the seamless-type FCW has various advantages than folded-type FCW in terms of manufacturing technology. Meanwhile, a technical research has been carried out to develop a rutile type of FCW products which satisfies high toughness after post heat treatment. In addition, for high-speed fillet welding, there has been a development of welding materials which can be welded in Single Auto-Carriage 100 cpm or more and up to Twin Tandem 200 cpm without occurring any welding defect in order to improve the welding productivity. As Zn coated steel is being used recently to improve the corrosion resistance of the automotive parts, a research and development for Metal Cored Wire has been conducted to reduce the Si island produced in welding operation than those produced when using the former solid wires. A development of welding material that guarantees CTOD performance beyond $-40^{\circ}C$ CTOD to $-60^{\circ}C$ is underway by different steel grades, and FCW for super austenitic stainless steel is being developed as the corrosion resistant steel has been upgraded.

중수로 연료용 원격다발 용접기술 (Technology of Remote Bundle Welding for CANDU Fuels)

  • 김수성;이정원;박근일;고진현
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2009년 추계학술발표대회
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    • pp.33-33
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    • 2009
  • This study is to develop the resistance welding apparatus and investigate the welding characteristics of Zircaloy-4 end-plate of fuel bundle in the cases of the resistance welding and the laser beam welding. The welding parameters which affect the weld nugget and the torque values have been also compared. The effect of the torque strength of end-plate welding using by the resistance welding and the laser beam welding has been studied and optimum conditions of Zircaloy-4 end-plate welding have been found. Futhermore, micro-structures and micro-hardness of the resistance welded specimens have been also compared.

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