Journal of Welding and Joining

The Korean Welding and Joining Society (대한용접접합학회)
권호 표지
DOI QR코드

DOI QR Code

Trail Rolling Method for Control of Buckling Distortion in AA5083 GMA Butt Weldment

  • LEE, DONG-JU (Structure Research Department, Corporate Research Center, Hyundai Heavy Industries Co. Ltd) ;
  • SHIN, SANG-BEOM (Structure Research Department, Corporate Research Center, Hyundai Heavy Industries Co. Ltd)
  • Received : 2016.04.26
  • Accepted : 2016.06.16
  • Published : 2016.12.30
Download PDF
⟨ Previous Next ⟩

Abstract

This study deals with the proper conditions of the trail rolling method (TRM) for the prevention of the buckling welding distortion at the AA5083 GMA butt weldment. For it, the effect of the working conditions of TRM including the rolling depth and the rolling distance between the welding torch and the roller on the longitudinal welding shrinkage force of the weldment was evaluated by using 3 dimensional thermo-mechanical FE analyses. The longitudinal welding shrinkage force inducing the buckling welding distortion at the GMA butt weldment was mitigated with an increase in the rolling depth and the rolling distance between the welding torch and the roller. Based on the results, the proper conditions of trail rolling method were established to reduce the longitudinal welding shrinkage force of the GMA butt weldment to below the critical value corresponding to the bucking distortion.

Keywords

References

  1. Masubuchi K., Analysis of welded structure, Pergamon press, New York, (1980)
  2. Satoh K. and Terasaki T., Effect of welding conditions on welding deformations in welded structural materials, Trans. of JWS, 45(4) (1976), 54-60
  3. Ueda Y. and Yamakawa T., Analysis of thermal elastic-plastic stress and strain during welding by finite element analysis, Trans. of JWS, 2(2) (1971), 90-98
  4. Commission of Design, Analyses and Structural Strength of Welded Structure, Standardization for temperature distribution of the arc weld using FEA, Journal of KWJS, 23(6) (2005), 497-503 (in Korean)
  5. Friedman, E., Thermo-mechanical analysis of the welding process using the finite element method, Trans. of ASME (1975), 209-213
  6. G.H. Jung, Plasticity-based Distortion Analysis for Fillet Welded Thin Plate T-joints, Ph. D. thesis(2003), Ohio state University, 38-52
  7. S.B. Shin and D.J. Lee and J.S. Lee, Evaluation of Buckling Distortion for the Thin Panel Welded Structure According to Welding Processes, Journal of KWJS, 26(3) (2008), 23-29
  8. Conrardy, C. and Huang, T. D., Practical Welding techniques to Minimize Distortion in Lightweight Ship Structure, Journal of Ship production", 22(4) (2006), 239-247
  9. Liu, X.S. and Fang, H.Y., Numerical Simulation of Controlling in Titanium Alloy Sheets Welding Residual Stress by Trailing Peening, ACTA Metallugica SINICA, 17(3) (2004), 311-316
  10. Goldak, J. and Chakravarti, A. and Bibby, M., A new element model for welding heat source, Metallurgical Transactions B, 15B (1984), 229-305
  11. Malik, M.A. and Qureshi, M.E., Numerical Simulation of Arc Welding Investigation of various Process and Heat Source Parameters, FEMS, 30 (2007), 127-142