• 제목/요약/키워드: Welding research

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Weldability of SUS304 and Ti Dissimilar Welds with Various Welding Speed using Single Mode Fiber Laser (싱글모드 파이버 레이저를 이용한 SUS304와 Ti 이종재료의 용접속도에 따른 용접특성)

  • Lee, Su-Jin;Katayama, Seiji;Kim, Jong-Do
    • Journal of Welding and Joining
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    • v.31 no.5
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    • pp.64-70
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    • 2013
  • The joining of Ti and SUS304 dissimilar metals is one of the effective measures to save rare metal. But Ti and SUS304 have differences in materials properties, and Ti and Fe intermetallic compounds such as TiFe and $TiFe_2$ are easily formed in weld fusion zone between Ti and SUS304. Nevertheless, in this study, full penetration lap dissimilar welding of Ti and SUS304 using single-mode fiber laser with ultra-high welding speed was tried, and it was found out that ultra-high welding speed could control the generation of intermetallic compound. To recognize the formation of intermetallic phase in the weld fusion zone and the compound zone of interface weld area were observed and analyzed using energy dispersive X-ray spectroscopy (EDX). And it was confirmed that the ultra-high welding speed could reduce amount of intermetallic compounds, but the intermetallic compounds were existed in the weld fusion zone under the all conditions.

Fast Fourier Transform Analysis of Welding Penetration Depth Using 2 kW CW Nd:YAG Laser Welding Machine

  • Kim, Do-Hyung;Chung, Chin-Man;Baik, Sung-Hoon;Kim, Koung-Suk;Kim, Jin-Tae
    • Journal of the Korean Society for Nondestructive Testing
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    • v.28 no.4
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    • pp.372-376
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    • 2008
  • We report experimental results on the correlations between welding penetration depth and the frequencies of the radiation from the welding pool. Various welding samples such as SUS304, brass, SUS316, etc. have been investigated with 2 kW CW Nd:YAG laser welding machine. The radiation signals from the plume generated by the interactions between the welding sample and laser with respect to the defocusing length was measured with fiber system collecting the plume signal. Analysis of the frequencies by using fast Fourier transform (FFT) shows that the penetration depth is deep as plume signal frequencies are low, shallow penetration depth for high frequencies. Frequencies up to 250 Hz for obtained signals can be analyzed with the discrete FFT. This is the useful method fur closed loop control of the laser power with respect to the welding penetration depth and is used for real time inspection of the welding quality.

Welding Residual Stresses Distribution Characteristics of High Tensile Steel for Ship Structures in Laser Welding (선체고장력강 레이저 용접부의 잔류응력분포 특성에 관한 연구)

  • 방한서;윤병현;김영표;임채환
    • Journal of Welding and Joining
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    • v.21 no.3
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    • pp.35-39
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    • 2003
  • Laser welding has good characteristics such as high density energy, high speed and short heating time, as compared with conventional arc welding. The joint of laser welding also has good mechanical characteristics in general. However, relevant research is not sufficient to understand laser welding in the view point of mechanics until a recent date. In this paper, numerical simulation has been conducted to analyze distribution of welding residual stresses. Welding residual stresses of specimen have been measured by using sectioning method to compare the results between simulation and experiment.

A Study on the Arc Characteristics in Butt Joint P-GMA Welding with Acute Groove Angles (작은 그루브 각을 가지는 맞대기 P-GMA 용접에서의 용접아크에 관한 연구)

  • Kim, Ryoon-Han;Na, Suck-Joo;Kim, Cheol-Hee
    • Proceedings of the KWS Conference
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    • 2010.05a
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    • pp.53-53
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    • 2010
  • The purpose of this paper is to propose a mathematical model of welding current for the P-GMAW by modifying the well known GMAW model. Welding power circuit is simply modeled as a RL electric circuit and solved as an ODE equation. The welding current depends on the joint shape, molten pool and welding parameters. To compare the molten pool effect to the welding current, CFD numerical simulation technique was adopted. Welding experiment is also conducted with the same welding parameters as used in numerical simulations to verify the proposed welding current model. The current model which is considered molten pool shape, is more fit to experiment result.

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Resistance Spot Welding Characteristics of Mg Alloy Applying Current Waveform Control (전류 파형 제어를 적용한 마그네슘 합금의 저항 점 용접 특성)

  • Choi, Dong-Soon;Hwang, In-Sung;Kim, Dong-Cheol;Ryu, Jae-Wook;Kang, Moon-Jin
    • Journal of Welding and Joining
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    • v.32 no.2
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    • pp.70-75
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    • 2014
  • In automotive industry, applying of Mg alloy to autobody has been issued recently as a light metal. But poor resistance spot weldability of Mg alloy is blocking commercialization. So studies on improving resistance spot weldability of Mg alloy is increasing continuously. For reduce loss of heat input during welding, inverter DC power source is considered because of short rise time to target welding current. But rapid rising of welding current can increase temperature rapidly in nugget and oxide film between electrode and base metal, and that causes generating expulsion on low welding current range. In this study, for increase optimum welding current range and prevent generating expulsion, applicate various types of welding current waveform controls during resistance spot welding. For analysis effects of each current waveform control, acceptable welding current regions according to electrode force and welding time is determined and lobe diagram is derived. In result, pre heat is proposed as optimum type of welding current waveform control.

A Study on the Characteristic Change of 2.25Cr-1Mo Steel Welds for Various Welding Processes (용접 공정에 따른 2.25Cr-1Mo강 용접이음부의 특성 변화에 관한 연구)

  • BANG HAN-SUR;OH CHONG-IN;BANG HEE-SUN;KIM HYUNG
    • Journal of Ocean Engineering and Technology
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    • v.19 no.1 s.62
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    • pp.49-56
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    • 2005
  • In spite of the merits of laser welding being able to obtain the high welding quality such as smaller width of melting and heat affected zone, smaller welding deformation and fine grains of weldment compared to arc welding, laser welding is mainly used in joining of thin steel parts of electronics industry. Laser welding is getting widely used in joining thick plate and special kinds of steel due to its high power. While the arc welding is still applied for 2.25Cr-1Mo steel which is the essential material of atomic power generation equipment, the laser welding is not yet applied despite its high quality. So it has a trial to a special case demanding high welding quality such as atomic power plant. Accordingly, in this research, the mechanical properties of weldments by arc and laser welding were investigated using FEM to confirm the applicability of laser welding to 2.25Cr-1Mo steel. The Charphy test was carried out to understand the effect on the fracture toughness of weldments. The results of examination and test of the mechanical properties showed the validity of this research.

A Study on the Mechanical Properties of Structural Steels by Welding at High Temperature (용접한 건축구조용 강재의 고온 시 기계적 특성에 관한 연구)

  • Cho, Bum-Yean;Jee, NamYong
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2009.11a
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    • pp.161-164
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    • 2009
  • This research is to show the mechanical properties of structural steels by welding at high temperature. Welding parts are divided with weld metal and HAZ(Heat Affected Zone). HAZ is formed by interval from welding heat source and heating and cooling rates. Then, the change of both microstructure and mechanical properties occurs. Discontinuity of mechanical and chemical property at HAZ is the cause of safety decrease of structure. At this point, in this research, tensile tests at high temperature with test pieces of base metal and weld metal of SS400 and SM490 are accomplished. From the results, the mechanical properties of both SS400 and SM490 are standardized without welding or non-welding.

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Characteristics of Dissimilar CO2 Laser Welding for High Mn Steel and Low Carbon Steel (고Mn강과 저탄소강의 CO2 레이저 이종용접 특성)

  • Jeong, Bo-Young;Han, Tae-Kyo
    • Journal of Welding and Joining
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    • v.28 no.3
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    • pp.36-41
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    • 2010
  • High Mn steel has been developed for automotive applications since the steel has an excellent combination of strength and ductility. However, from the viewpoint of welding, high Mn steel has a few problems related to its chemical composition. This paper describes characteristics of dissimilar $CO_2$ laser welding for expanding application of high Mn steel. From this work it was cleared that dissimilar laser welded joint between high Mn steel and carbon steel had poor formability due to the formation of martensite within weld metal. In order to improve ductility of welded joint, the method of controlling the dilution ratio of high Mn steel was suggested.