• 제목/요약/키워드: Welding Wire

검색결과 332건 처리시간 0.031초

SAW 용접시 다중 토치를 이용한 용접부 적응제어에 관한 연구 (A Study on Adaptive Control to Fill Weld GrooveBy Using Multi-Torches in SAW)

  • 문형순;김정섭;권혁준;정문영
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 1999년도 특별강연 및 추계학술발표대회 개요집
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    • pp.47-50
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    • 1999
  • The term adaptive control is often used to describe recent advances in welding process control but strictly this only applies to system which are able to cope with dynamic changes in system performance. In welding applications, the term adaptive control may not imply the conventional control theory definition but may be used in the more descriptive sense to explain the need for the process to adapt to the changing welding conditions. This paper proposed a methodology for obtaining a good bead appearance based on multi-torches welding system with the vision system in SAW. The methodologies for adaptive filling control used the welding current/voltage, arc voltage/welding current/wire feed speed combination and welding speed by using the vision sensor. It was shown that the algorithm for the welding current/voltage combination and welding speed revealed the sound weld bead appearance compared with that of the voltage/current combination.

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Characteristics of Pulse MIG Arc Welding with a Wire Melting Rate Change by Current Polarity Effect

  • Kim, Tae-Jin;Lee, Jong-Pil;Min, Byung-Duk;Yoo, Dong-Wook;Kim, Cheul-U
    • Journal of Electrical Engineering and Technology
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    • 제2권3호
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    • pp.366-372
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    • 2007
  • Joining thin aluminum alloy is difficult using most welding techniques. Many of the problems are associated with bum-through by the high heat input. Common welding techniques are TIG (Tungsten Inert Gas), MIG (Metal Inert Gas), and PULSE-MIG welding. The method provides more control of the heat balance in the welding arc by taking advantage of the different arc characteristics obtained with each of the two polarities. In this paper, we proposed a new welding method by control DSP 320C32, and the characteristic and experiment result-voltage, current, welding bead, and penetrations by this method are presented.

6$\sigma$에 의한 용접기 출력특성의 평가기법 개발에 관한 연구 (A Study on the Development of Evaluation Method for the Output Characteristics of Welding Machine by 6$\sigma$)

  • 조상명;윤훈성
    • Journal of Welding and Joining
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    • 제21권6호
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    • pp.26-32
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    • 2003
  • Arc welding process has indicated that it suffers from many flaws. It's because requirement of products is diverse and factors which affects the quality is also various. Therefore, in order to stabilize the welding process, it is important to choose a proper welding machine for the each process, and to evaluate the welding process capability of each machine. In this study, rational and simple index to evaluate the welding machine was set the coefficient of resistance variation through the arc stability examination such as spatter generation weight and bead configuration uniformity etc. And the method to evaluate the process capability index was developed by application of 6$\sigma$.

항복강도 690MPa급 전자세용 FCA 용접와이어 개발에 있어 용접 입열의 영향 평가 (Effects of Heat Inputs on the Mechanical Properties of FCA Weldment of YP 690MPa Grade Steels)

  • 조영주;서대곤;신용택
    • Journal of Welding and Joining
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    • 제34권6호
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    • pp.11-15
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    • 2016
  • YP 690MPa grade steels are used as the main structural steel for offshore structure such as Jack-up Rig and WTIV(Wind Turbine Installation Vessel). Most of welding consumables applied to YP 690MPa grade steels are basic type flux cored wires that shows the poor weldability and not suitable for all position welding. For this reason, welding consumables with rutile type flux system is required. Rutile type flux cored wires show excellent weldability and apply to all position welding. This paper presents the mechanical properties of weld metal with rutile type flux cored wire developed and finally assessed the possibility for application.

Mathematical Models for Optimal Bead Geometry for GMA Welding Process

  • Park, C.E.;Li, C.S.;Kim, I.S.
    • International Journal of Korean Welding Society
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    • 제3권1호
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    • pp.8-16
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    • 2003
  • A major concern in Gas Metal Arc (GMA) welding process is the determination of welding process variables such as wire diameter, gas flow rate, welding speed, arc current and welding voltage and their effects on the desired weld bead dimensions and shape. To successfully accomplish this objective, 81 welded samples from mild steel AS 1204 flats adopting the bead-on-plate technique were employed in the experiment. The experimental results were used to develop a mathematical model to predict the magnitude of bead geometry as follows; weld bead width, weld bead height, weld bead penetration depth, weld penetration shape factor, weld reinforcement shape factor, weld bead total area, weld bead penetration area, weld bead reinforcement area, weld bead dilution, length of weld bead penetration boundary and length of weld bead reinforcement boundary, and to establish the relationships between weld process parameters and bead geomery. Multiple regression analysis was employed for investigating and modeling the GMA process and significance test techniques were applied for the interpretation of the experimental data.

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대전류 및 용가재 직경에 따른 Al5083 아크 용접부 마그네슘 기화 및 기계적 성질 (Effects of High Current and Welding Wire Diameter on the Magnesium Vaporization and Mechanical Properties of Al5083 Arc Welds)

  • 권혜미;박철호;홍인표;강남현
    • Journal of Welding and Joining
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    • 제31권6호
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    • pp.84-89
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    • 2013
  • The demand of LNG tank and the constituting material, i.e., the Al5083 thick plate, increased due to the rapid growth LNG market. To weld the Al5083 thick plate, the gas metal arc welding (GMAW) of high current is necessary to increase manufacturing productivity incurred by the multi pass welding. However, the arc welding vaporizes the volatile element such as magnesium (Mg). This phenomenon changes the Mg composition of the weld metal and the mechanical properties. The study investigated the weldability of Al5083 alloys after conducting high current GMAW. The Al5083 alloy was welded by using different size of welding wires and high current (800-950A). As the arc current increased from 800A to 950A, the mechanical strength decreased and the secondary dendrite arm spacing (SDAS) increased. Even though the arc current increased SDAS, the mechanical strength decreased due to the Mg loss in the weldment. The large diameter of welding wire decreased the dilution of the weld, therefore increasing the Mg content and the strength of the weld. For the reason, the content of Mg in welds was a major parameter to determine the mechanical property for the high current GMAW. For the arc current between 800A and 950A, the yield strength of the weldments showed a relationship with the weight percent of Mg content ($X_{Mg}$): Y.S = 27.9($X_{Mg}$)-11.