• Title/Summary/Keyword: Wear Analysis

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Design Approach and Structural Analysis for Development of a Micro-Wear Tester (마이크로 마모 시험기 개발을 위한 설계 방안 및 구조 해석)

  • Yoo, Shin-Sung;Kim, Dae-Eun
    • Transactions of the Society of Information Storage Systems
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    • v.8 no.1
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    • pp.6-10
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    • 2012
  • The tribological behavior of microsystems needs to be clearly understood in order to improve the reliability of precision components. For example, friction and wear phenomena pose serious problems in MEMS applications. As a first step to investigate the tribological behavior of such systems, an appropriate testing system must be acquired. In this work, a micro-wear tester based MEMS platform was designed. The main concern was to achieve a desirable range of horizontal displacement for the specimen holder and also to apply a normal force in the tens of ${\mu}N$ range. The structural analysis of the micro-wear tester showed that the proposed design satisfied these requirements while maintaining the structural integrity.

Roll deformation and wear analysis of backup roll in heavy plate mill (후판압연의 백업롤 변형해석 및 마모특성 분석)

  • Seo, Jae-Hyung;Gho, Sung-Hyun;Moon, Chang-Ho;Chun, Myung-Sik;Park, Hae-Doo
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.04a
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    • pp.62-64
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    • 2009
  • Control of back-up roll deformation and wear profile in plate rolling is important not only for enhancement of the structural precision of mill, but also for improving the yield and rolling operation. in the heavy plate mill, there have been strong demands for upgrading back up roll operation technology. In order to satisfy these demands, it is essential to develop the backup roll deformation analysis models and wear profile prediction models. This paper gives a general description of the backup roll deformation and wear model, simulation result for deformation analysis and wear profile.

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AN IN-VITRO WEAR STUDY OF INDIRECT COMPOSITE RESINS AGAINST HUMAN ENAMEL (법랑질에 의한 수종의 간접복합레진의 마모에 관한 연구)

  • Yi, Hyun-Jeong;Jeon, Young-Chan;Jeong, Chang-Mo;Jeong, Hee-Chan
    • The Journal of Korean Academy of Prosthodontics
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    • v.45 no.5
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    • pp.611-620
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    • 2007
  • Statement of problem: Second-generation indirect composite resins have been improved flexural strength, compressive strength, hydrolytic degradation resistance, wear resistance compared to first-generation indirect composite resins, but there are still some problems as hydrolysis and low wear resistance. Some manufacturers claim that wear resistance of their materials has been improved, but little independent study has been published on wear properties of these materials and the properties specified in the advertising materials are largely derived from in-house or contracted testing. Purpose: This study was to evaluate the wear of indirect composite resins (SR Adore, Sinfony, Tescera ATL) and gold alloy against the human enamel. Material and method: Extracted human incisors and premolars were sectioned to $2{\times}2{\times}2mm$ cube and embedded in the clear resin and formed conical shaped antagonist to fit the jig of pin-on-disk tribometer. Total 20 antagonists were stored in distilled water. Five disk samples, 24mm in diameter and 1.5mm thick, were made for each of three groups of indirect composite resins and gold alloy group, and polished to #2,000 SiC paper on auto-polishing machine. Disk specimens were tested for wear against enamel antagonists. Wear test were conducted in distilled water using a pin-on-disk tribometer under condition (sliding speed 200rpm contact load 24N, sliding distance 160m). The wear of the enamel was determined by weighing the enamel antagonist before and after test, and the weight was converted to volumes by average density. The wear tracks were analyzed by scanning electron microscopy and surface profilometer to elucidate the wear mechanisms. Statistical analysis of the enamel wear volume, wear track depth and wear tract width of disk specimens were accomplished with one-way ANOVA and the means were compared for significant differences with Scheffe's test. Results: 1. The enamel wear was most in gold alloy, but there were no statistically significant differences among all the groups (P>.05). 2. In indirect composite resin groups, the group to make the most shallow depth of wear tract was Sinfony, followed by Tescera ATL, SR Adoro (P<.05). Gold alloy was shallower than Sinfony, but there was no statistically significant difference between Sinfony and gold alloy (P>.05). 3. The width of wear tract of SR Adore was larger than the other groups (P<.05), and there were no statistically significant differences among the other groups (P>.05). 4. SEM analysis revealed that Sinfony and gold alloy showed less wear scars after test, Tescera ATL showed more wear scars and SR Adore showed the most. Conclusion: Within the limits of this study, Sinfony and gold alloy showed the least wear rates and showed similar wear patterns.

Hydrodynamic forces of impeller shroud and wear-ring seal on centrifugal pump (고성능 원심펌프에서 임펠러 시라우드 및 마모 시일의 유체가진력 해석)

  • Ha, Tae-Woong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.1
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    • pp.102-110
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    • 1998
  • The analysis of lateral hydrodynamic forces in the leakage path between a shrouded pump impeller through wear-ring seal and its housing is presented. Governing equations are derived based on Bulk-flow and Hirs' turbulent lubrication model. By using a perturbation analysis and a numerical integration method, governing equations are solved to yield leakage and rotordynamic coefficients of force developed by the impeller shroud and wear-ring seal. The variation of rotordynamic coefficients of pump impeller shroud and wear-ring seal is analyzed as parameters of rotor speed, pressure difference, shroud clearance, wear-ring seal clearance, and circumferential velocity at the entrance of impeller shroud for a typical multi-stage centrifugal pump.

Analysis of Two-Dimensional Fretting Wear Using Substructure Method (부분구조법을 이용한 2차원 프레팅 마모 해석)

  • Bae, Joon-Woo;Chai, Young-Suck;Lee, Choon-Yeol
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.7 s.262
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    • pp.784-791
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    • 2007
  • Fretting, which is a special type of wear, is defined as small amplitude tangential oscillation along the contacting interface between two materials. In nuclear power plants, fretting wear caused by flow induced vibration (FIV) can make a serious problem in a U-tube bundle in steam generator. In this study, substructure method is developed and is verified the feasibility for the finite element model of fretting wear problems. This method is applied to the two-dimensional finite element analyses, which simulate the contact behavior of actual tube to support. For these examples, computing time can be reduced up to 1/5 in comparisons with conventional finite element analyses.

Investigation of Abnormal Wear of Jig in Electric Resistance Welding (전기저항 용접 시 발생하는 지그의 비정상 마모현상 원인 분석)

  • Kim, Sun-Ho;Cho, Hang-Deuk
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.1
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    • pp.51-56
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    • 2015
  • This paper presents an investigation of abnormal wear of a contact jig between a nail and a nail fixture in electric resistance welding. To perform an analysis on the abnormal wear phenomenon, several methods are provided. Based on the theory of electric resistance welding, are analyzed. Using microscopic analysis, surface craters are observed. In the measurement of the electric current flow in the nail fixture, the current flow distribution is measured. From several analyses, the cause of abnormal wear in the contact jig is measured using the electric discharge of high current density at the inflow point of the electric supply to the nail fixture. An alternative shape for normal wear is proposed.

Analysis of Shape Characteristics of Wear Particles with Fractal Parameters (프랙탈 파라미터에 의한 마멸분 형태특징 분석)

  • Cho, Yon-Sang;Kim, Young-Hee;Park, Heung-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.4
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    • pp.109-114
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    • 2008
  • The fractal dimension aims to quantitatively define the irregular characteristics of the shape in nature. It can be useful in describing morphological characteristics of various wear particles. This paper was undertaken to diagnose failure condition for sliding members in lubrication using fractal dimension. The experiments were undertaken to analyze the shape of wear particles and to diagnose failure condition for sliding members in lubrication using the image processing and the fractal parameters. It was possible to diagnose wear mechanism, friction, and damage state of machines through analysis of shape characteristics for wear particle in driven condition using fractal parameters.

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Analysis of Slipper-pad Fault Condition for Hydrauric Rotary Actuator (유압피스톤 모터용 Slipper-pad의 손상상태 해석)

  • 배효준
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.285-290
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    • 2000
  • This paper was undertaken to do morphological analysis of wear debris for slipper-pad of hydrauric rotary acuator. The lubricating wear test was performed under different experimental conditions using the wear test device and wear specimens of the pin on disk type was rubbed in paraffinic base oil by three kinds of lubricating materials. varying applied load, sliding distance. The four shape parameters(50% volumetric diameter, aspect, roundness and reflectivity) are used showed that the four shape parameters of wear debris depend on a kind of the lubricating condition. It was capable of presuming wear volume for slipper-pad of hydrauric rotary acuator on driving time.

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The Study of Purchase Behaviors of Foreign-Brand Formal Wear (국외상표의 정장의류에 대한 구매행동 연구)

  • 김미숙;김태연
    • Journal of the Korean Society of Clothing and Textiles
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    • v.20 no.3
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    • pp.481-492
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    • 1996
  • The purposes of the present study were (1) to examine the differences between the experienced group in buying foreign-brand formal wear and the non-experienced group in terms of demographic characteristics, clothing expenditures, and purchase behaviors of formal wear, and (2) to investigate the purchase behaviors of and the extent of post-purchase satisfaction to foreign-brand formal wears for purchase group of foreign-brand formal wear. By using questionnaire consisting of 20 questions, data were collected from 754 female consumers in age range of 20~59. Chi-square analysis and t-test were used for data analysis. Significant differences were found between the groups in educational levels, monthly clothing expenditures, monthly household income, the number of formal wear purchased per season, store patronage, items often purchased, perceived proper price per item, and criteria for selecting stores and evaluating products. The group with experiences in purchasing foreign-brand formal wear showed high satisfaction levels with the quality of foreign-brand formal wears. When buying foreign-brand formal wears, the experienced group considered styles and color as important evaluative criteria, and favored stores having sales with wide assortmetsn.

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A study on the Wear Estimation of End Mill Using Sound Frequency Analysis (음향주파수 분석에 의한 엔드밀의 마모상태 추정에 관한 연구)

  • Cho Taik Dong;Lee Chang hee;Sohn Jang Young
    • Proceedings of the Acoustical Society of Korea Conference
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    • spring
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    • pp.209-212
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    • 2002
  • The wear process of end mill is a so complicated process that a more reliable technique is required for the monitoring and controling the tool life and its performance. This research presents a new tool wear monitoring method based on the sound signal generated on the machining. The experiment carried out continuous-side-milling for 4 cases using the high-speed steel slot drill under wet condition. The sound pressure was measured at 0.5m from the cutting zone by a dynamic microphone, and was analyzed at frequency domain. The tooth passing frequency appears as a harmonics form, and end mill wear is related with the first harmonic. It can be concluded from the result that the tool wear is correlate with the intensity of the measured sound at tooth passing frequency estimation of end mill wear using sound is possible through frequency analysis at tooth passing frequency under the given circumstances.

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