• Title/Summary/Keyword: Waste catalyst

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Study on the Mechanical Stability of Red Mud Catalysts for HFC-134a Hydrolysis Reaction (HFC-134a 가수분해를 위한 Red mud 촉매 기계적 안정성 향상에 관한 연구)

  • In-Heon Kwak;Eun-Han Lee;Sung-Chan Nam;Jung-Bae Kim;Shin-Kun Ryi
    • Clean Technology
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    • v.30 no.2
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    • pp.134-144
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    • 2024
  • In this study, the mechanical stability of red mud was improved for its commercial use as a catalyst to effectively decompose HFC-134a, one of the seven major greenhouse gases. Red mud is an industrial waste discharged from aluminum production, but it can be used for the decomposition of HFC-134a. Red mud can be manufactured into a catalyst via the crushing-preparative-compression molding-firing process, and it is possible to improve the catalyst performance and secure mechanical stability through calcination. In order to determine the optimal heat treatment conditions, pellet-shaped compressed red mud samples were calcined at 300, 600, 800 ℃ using a muffle furnace for 5 hours. The mechanical stability was confirmed by the weight loss rate before and after ultra-sonication after the catalyst was immersed in distilled water. The catalyst calcined at 800 ℃ (RM 800) was found to have the best mechanical stability as well as the most catalytic activity. The catalyst performance and durability tests that were performed for 100 hours using the RM 800 catalyst showed thatmore than 99% of 1 mol% HFC-134a was degraded at 650 ℃, and no degradation in catalytic activity was observed. XRD analysis showed tri-calcium aluminate and gehlenite crystalline phases, which enhance mechanical strength and catalytic activity due to the interaction of Ca, Si, and Al after heat treatment at 800 ℃. SEM/EDS analysis of the durability tested catalysts showed no losses in active substances or shape changes due to HFC-134a abasement. Through this research, it is expected that red mud can be commercialized as a catalyst for waste refrigerant treatment due to its high economic feasibility, high decomposition efficiency and mechanical stability.

Adsorption Kinetic and Isotherm Characteristics of Mn Ions with Zeolitic Materials Synthesized from Industrial Solid Waste (산업폐기물로부터 합성된 제올라이트 물질의 망간 이온 흡착속도 및 등온흡착 특성)

  • Choi, Jeong-Hak;Lee, Chang-Han
    • Journal of Environmental Science International
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    • v.29 no.8
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    • pp.827-835
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    • 2020
  • Zeolite material having XRD peaks of Na-A zeolite in the 2θ range of 7.18 to 34.18 can be synthesized from the waste catalyst using a fusion/hydrothermal method. The adsorption rate of Mn ions by a commercial Na-A zeolite and the synthesized zeolitic material increased as the adsorption temperature increased in the range of 10 ~ 40℃. The adsorption of Mn ion were very rapid in the first 30 min and then reached to the equilibrium state after approximately 60 min. The adsorption kinetics of Mn ions by the commercial Na-A zeolite and the zeolitic material were found to be well fitted to the pseudo-2nd order kinetic model. Equilibrium data by the commercial Na-A zeolite and the zeolitic material fit the Langmuir, Koble-Corrigan, and Redlich-Peterson isotherm models well rather than Freundlich isotherm model. The removal capacity of the Mn ions by the commercial Na-A zeolite and the zeolitic material obtained from the Langmuir model was 135.2 mg/g and 128.9 mg/g at 30℃, respectively. The adsorption capacity of Mn ions by the synthesized zeolitic material was almost similar to that of commercial Na-A zeolite. The synthesized zeolitic material could be applied as an economically feasible commercial adsorbent.

Mechanical Properties of Heat Exchanger Element with Higher Capacity Waste Heat Recovery PDC Clean Ventilation System (대용량 폐열회수 PDC청정 환기시스템용 열교환 소자의 기계적 특성)

  • Ahn, S.H.;Nam, K.W.;Ahn, B.H.;Kim, D.G.;Jeong, S.K.
    • Journal of Power System Engineering
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    • v.13 no.5
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    • pp.67-75
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    • 2009
  • Recently, the higher capacity waste heat recovery PDC clean ventilation system has a tendency which is increasing due to the excellent energy reduction in factory, big building, and so on. This system was developed to complement the room environment which is deteriorated. However, the researches and technologies about this system were not well studied. Specially, the characteristic for heat exchanger element used to this system were not well known. Therefore, this study was carried out to evaluate the mechanical properties of the heat exchanger element as the core parts compose of this system. From results, tensile strength and elongation of the plate type heat exchanger element had about 10.11~14.32 kgf/$mm^2$ and 8.0~16.2%, respectively.

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Effect of Concentration of Tetraethoxysilane and Hydrochloric Acid on the Morphologies of Mesoporous Silica Microspheres (테트라에톡시실란 및 염산 농도에 따른 메조다공성 실리카 마이크로스피어의 모폴로지 변동에 관한 연구)

  • Ji, Sun-Kyung;Kim, Jong-Yun;Yoon, Suk-Bon;Choi, Yong-Suk;Jung, Sung-Hee;Song, Kyu-Seok;Lee, Bum-Jae
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.9 no.1
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    • pp.1-11
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    • 2011
  • Tetraethoxysilane(TEOS) as a silica precursor and hydrochloric acid as an acid catalyst have been used in a surfactant-template synthesis of micrometer-sized mesoporous silica microspheres based on the macroemulsion technique. Increase in the concentration of tetraethoxysilane of the reaction mixture has a serious destructive effect on the particle shape and pore structure. As the acid concentration increases, relatively small microspheres are formed without destroying their spherical morphology of the particles as well as the pore structures. However, due to the attractive interaction between particles in an acidic condition, strong silica agglomerates are formed, and therefore are subject to a post-ultrasonic treatment to separate into an individual single particle.

Conversion of Wood Waste into Solid Biofuel Using Catalytic HTC Process (촉매 열수탄화(Hydrothermal carbonization)공정을 이용한 폐목재의 고형연료 제조 및 특성 연구)

  • Joo, Bokyoung;Yeon, Hyejin;Lee, Sangil;Ahn, Soojeung;Lee, Kyeongjae;Jang, Eunsuk;Won, JongChoul
    • New & Renewable Energy
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    • v.10 no.2
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    • pp.12-18
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    • 2014
  • The objective of this work is to produce solid biofuel from sawdust using the HTC (Hydrothermal carbonization) process. The HTC process of feedstock involves the raw material coming into contact with high temperature and pressurized water. The HTC process could produce gaseous, liquefied and solid products, but this study focused on solid product only as an alternative to coal. In this study, sawdust used for a feedstock and its moisture content was under 5%. Water was added with the feedstock to raise moisture content to 80% and also used catalysts. The HTC process was performed at temperature range from 200 to $270^{\circ}C$ and reaction time was 15 to 120 min. Rising temperature resulted in increasing the higher heating value (HHV) of HTC product. In case of adding catalyst, HHV of solid biofuel was higher and reaction occurred at lower temperature and pressure. Also, HTC solid product had been characterized and found to be hydrophobic, increased HHV (over 40%), and pelletized easily compared to raw material.

Design of Tritium Handling System(II): Injection System, Regeneration System (삼중수소취급계통의 설계(II): 주입계통, 재생계통)

  • 김광신;김경숙;정은수;손순환;김위수
    • Proceedings of the Korean Radioactive Waste Society Conference
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    • 2003.11a
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    • pp.117-123
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    • 2003
  • In succession to the previous paper, the tritium injection system and the regeneration system of the tritium handling system are presented. Both systems should be placed inside glove boxes since there can be potential leakage of tritium from these systems. The tritium injection system should be capable of measuring the exact amount of the injected tritium to keep track of the tritium inventory. The tritium injection system is designed to recover the remaining tritium from the system after injection for the minimization of tritum release to the environment as well as for the recovery of precious resource. TRS equipment such as MS, Ni catalyst bed, and metal getter are regenerated with a standalone regeneration system. Unlike other equipments which can be regenerated by heating and purging with appropriate gas, regeneration of the metal getter used to recover tritium is somewhat complicated.

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A Study on Selective Catalytic Reduction(SCR) for the Radioactive Waste Incineration Process (방사성 폐기물 소각공정을 위한 선택적 촉매 환원법 연구)

  • Lee, Han-Soo;Kim, In-Tae;Chung, Hongsuk;Ahn, Do Hee;Kim, Jong-Ho;Yang, Hee-Sung;Hwang, Jae-Young;Kim, Sang-Hwan
    • Applied Chemistry for Engineering
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    • v.7 no.4
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    • pp.670-678
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    • 1996
  • The characterization of catalysts for the selective catalytic reduction(SCR) was investigated to remove NOx discharge from radioactive waste incinerator. The catalyst was prepared by impregnating $V_2O_5$, $MoO_3$, and $SnO_2$ on honeycomb shaped $TiO_2$. The effects of the type of catalysts, reaction temperature, feed composition, and mole ratio of $NH_3/NO$ on the reaction characteristics were evaluated in a laboratory scale reactor. The 10% $V_2O_5/TiO_2$ catalyst showed the highest NO to $N_2$ conversion of 94.4% at $350^{\circ}C$ and the temperature range for higher conversion was broadened by adding thermally stable promoters, $MoO_3$.

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An Experimental Study on the Mechanical Properties of Steel Fiber Reinforced Fly Ash.Polyester Resin Composites (강섬유 보강 플라이애쉬.폴리에스터 수지복합체의 역학적 특성에 관한 실험적 연구)

  • 박승범;조영찬
    • Magazine of the Korea Concrete Institute
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    • v.5 no.4
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    • pp.156-166
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    • 1993
  • The results of an experimental study on the manufacture and the mechanical properties of steel fiber reinforced polyester resin composites utilizing industrial waste products(fly ash) are presented in this paper. The composites using steel fiber, fly ash, unsaturated polyester resin, styrene monomer, catalyst (cobalt octate) and accelerator(methyl ethyl ketone peroxide), fine and coarse aggreates were prepared using various mixing conditions. As the test results show. the mechanical and physical properties, such as the compressive, tensile and flexural strengths, and the setting shrinkage of fly ash$\cdot$polyester resin composites were improved considerably by increasing the fly ash-binder ratio. And the workability of steel fiber reinforced fly ash$\cdot$polyester resin composites was reduced with increasing the fly ash-binder ratio and steel fiber content. Also, the compressive, flexural strength and toughness of the composites were remarkably increased by increasing steel fiber content.

Biodiesel Production from Waste Oils Mixed with Animal Tallows and Vegetable Oil by Transesterification Using Ultrasonic Irradiation (초음파를 이용한 동식물성 혼합 폐유지로부터 바이오디젤 제조)

  • Chung, Kyong-Hwan;Park, Byung-Geon
    • Korean Chemical Engineering Research
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    • v.51 no.4
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    • pp.487-492
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    • 2013
  • Transesterifications of waste oils mixed with animal tallows and vegetable oil by ultrasonic energy were examined over various catalysts for biodiesel production. Reaction activities of the transesterification were evaluated to the ultrasonic energy and thermal energy. The physicochemical properties of feedstock and products were also investigated to the biodiesels produced from the oils in the reaction using ultrasonic energy. The highest fatty acid methyl ester (FAME) yield was obtained on the potassium hydroxide catalyst in the transesterification by ultrasonic irradiation. The effective reaction conditions by ultrasonic energy were 0.5 wt% catalyst loading and 6:1 molar ratio of methanol to the mixed oils. The reaction rate of the transesterification by ultrasonic energy was faster than that by thermal energy. The highest yields of FAME were obtained as 80% in 5 min and the reaction equilibrium reached at that time.

Synthesis of Bishydroxyethyl Ether of Bisphenol A(BHE-BPA) Through the Depolymerization of Polycarbonate (폴리카보네이트 해중합을 이용한 Bisphenol A계 Bishydroxyethyl Ether 화합물 생성 특성)

  • Heo, Miseon;Kim, Beomsik;Park, Youin;Han, Myungwan
    • Korean Chemical Engineering Research
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    • v.48 no.2
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    • pp.164-171
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    • 2010
  • Recently, the waste of Polycarbonate(PC) is increase with the increase in demand of a polycarbonate. It is concerned with producing a new material and diol monomer, bishydroxyethyl ether of bisphenol A(BHE-BPA) through depolymerization of the polycarbonate waste at recycling. BHE-BPA can be used as a good raw material for the synthesis of polycarbonate type polyurethane. PC particles were depolymerized with base-catalyst NaOH, solvent EG, and ethylene carbonate(EC) was formed during the PC depolymerziation. EC was added to promote the conversion from bispenol-A to BHE-BPA. The characteristics of depolymeraion of polycarbonate as well as conversion of bispenol-A to BHE-BPA were investigated. BHE-BPA yield of 92% was obtained at temperature $220^{\circ}C$, 10% catalyst/PC mole ratio, 20 mmol of EC. BHE-BPA purity of better than 99% was achieved by crystallization of BHE-BPA.