• Title/Summary/Keyword: W-beam

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A Study on The Curvature Extrusion for Al Bumper Beam (알루미늄 범퍼 빔 곡률압출공정에 관한 연구)

  • Lee, S.K.;Kim, B.M.;Oh, K.H.;Park, S.W.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.42-45
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    • 2008
  • Recently, aluminum is widely used to reduce the vehicle weight. Aluminum curved extruded products are used for the design of automotive frame parts. This study focuses on the determination of process condition fur automotive bumper beam with various curvatures. In this study, a curvature prediction model has been proposed considering the geometric relationship and the characteristic of the curvature extrusion equipment. Using the proposed model and FE analysis, the appropriated process condition was determined to produce the bumper beam. Finally, curvature extrusion experiment was carried out to verify the effectiveness of the proposed curvature prediction model and the process condition.

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New Fabrication Method of the Electron Beam Microcolumn and Its Performance Evaluation (초소형 전자칼럼의 제작 및 특성 연구)

  • Ahn S;Kim D. W;Kim Y. C;Ahn S. J;Kim Y. J;Kim H. S
    • Korean Journal of Materials Research
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    • v.14 no.3
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    • pp.186-190
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    • 2004
  • An electron beam microcolumn composed of an electron emitter, micro lenses, scan deflector, and focus lenses have been fabricated and tested in the STEM mode. In this paper, we report a technique of precisely aligning the electron lenses by the laser diffraction patterns instead of the conventional alignment method based on aligner and STM. STEM images of a standard Cu-grid were observed using a fabricated microcolumn under both the retarding and accelerating modes.

A Study on the Three-Dimensional Heat Flow Analysis in the Laser Welding for Deep Penetration (레이저 심 용입 용저에서 3차원 열유동 해석에 관한 연구)

  • 이규태;김재웅
    • Journal of Welding and Joining
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    • v.18 no.3
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    • pp.76-82
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    • 2000
  • In this study, three-dimensional heat flow in laser beam welding for deep penetration was analyzed by using F.E.M common code, and then the results were compared with the experimental data. The models for analysis are full penetration welds and are made at three different laser powers (6, 9.9, 4.5 kW) with two different welding speeds (5.8mm/s, 5mm/s). The characteristics of thermal absorption by the workpiece during deep penetration laser welding can be represented by a combination of line heat source through the workpiece and distributed heat source at the top surface due to the plasma plume above the top surface. This gives an insight into the way in which the beam interacts with the material being welded. The analyses performed with the combined heat source models show comparatively good agreement between the experimental and calculated melt temperature isotherm, i.e, the fusion zone boundary. The results are used to explain the "nail head" appearance of fusion zone, which is quite common in laser beam welds.eam welds.

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Durability Based Design for Hydroforming process of Rear Suspension (내구성을 고려한 후륜현가 장치의 하이드로포밍 공정 설계)

  • Kim, H.Y.;Oh, I.S.;Go, J.M.;Lee, D.J.;Cho, W.K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.269-272
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    • 2006
  • The hydroforming processing is a relatively new technology in comparison with conventional stamping process. The hydroforming processing makes torsion beam in rear suspension of automobile. The durability of torsion beam is very important characteristic that operate in an automobile. In order to optimize the hydroforming process and satisfy the durability, the hydroforming simulation which could control an axial compression and high internal pressure with computer simulation has to be operated. This paper is about an optimum design to improve the kinematic and compliance characteristics of a torsion-beam of suspension system. The result from finite element analysis shows that the forming and the durability are optimized. If there is effect of First pressure in hydroforming processing that gap is in the die tool, the prototype of tube is not satisfied on the durability test.

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A Development of Diaphragm Sensor for Detecting Partial Discharge (부분방전 측정을 위한 Diaphragm 센서 개발)

  • Kang, W.J.;Park, Y.I.;Chang, Y.M.;Koo, J.Y.
    • Proceedings of the KIEE Conference
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    • 1998.07d
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    • pp.1528-1530
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    • 1998
  • In this work, a possible new PD detection technique, based on the Michelson Interferometer, has been proposed. Laser beam transmitted by optical fiber is spliced into two-laser beam by 50/50 coupler, one is reflected on diaphragm, which is vibrated by ultrasonic sound, and then modulated. The other one is reference beam. They are collected into 50/50 coupler making interferenced beam which could be detected by photo detector.

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Mechanical features of cable-supported ribbed beam composite slab structure

  • Qiao, W.T.;Wang, D.;Zhao, M.S.
    • Steel and Composite Structures
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    • v.25 no.5
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    • pp.523-534
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    • 2017
  • Cable-supported ribbed beam composite slab structure (CBS) is proposed in this study. As a new cable-supported structure, it has many merits such as long span availability and cost-saving. Inspired by the previous research on cable-supported structures, the fabrication and construction process are developed. Pre-stress design method based on static equilibrium analysis is presented. In the algorithm, the iteration convergence can be accelerated and the calculation result can be kept in an acceptable precision by setting a rational threshold value. The accuracy of this method is also verified by experimental study on a 1:5 scaled model. Further, important parameters affecting the mechanical features of the CBS are discussed. The results indicate that the increases of sag-span ratio, depth of the ribbed beam and cable diameter can improve the mechanical behavior of the CBS by some extent, but the influence of strut sections on mechanical behavior of the CBS is negligible.

A study on the Optimum Conditions of Nd:YAG LBW for Zircaloy-4 End Cap Closure By Optical Fiber Transmission (광섬유전송에 의한 Zircaloy-4 봉단마개밀봉의 Nd:YAG LBW의 최적조건에 관한 연구)

  • 김수성;김웅기;이영호
    • Journal of Welding and Joining
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    • v.15 no.6
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    • pp.85-95
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    • 1997
  • This study is to investigate the optimum conditions of Nd:YAG laser beam welding for Zircaloy-4 end cap closure by optical fiber transmission. Laser welding parameters which affect the penetration depth and bead width were experimentally examined using the various beam radius by the beam quality analyzer, joint geometries of end cap and the laser parameters which mean pulse width, repetition rate and pulse energy. Also, an optimum welding speed and the effect of assistant gas with varying the flow rate of He were investigated. We found that the laser average power for the end cap welding will be 230W and rotation speed must not exceed 8 RPM, the best position of focus using optical fiber with 600.mu.m will be 2 to 3mm below the surface of the material.

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Using Nanosecond Electron Beam to Produce Silver Nanopowder

  • Balezin, M.E.;Timoshenkova, O.R.;Sokovnin, S.Yu.;Lee, Hi-Min;Rhee, C.K.
    • Journal of Powder Materials
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    • v.15 no.6
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    • pp.466-470
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    • 2008
  • Experiments with a URT-0.5 accelerator (0.5 MeV, 50 ns, 1 kW) generating a nanosecond electron beam for irradiation of silver nitrate in various liquid solutions (water and toluene) were performed with the aim of producing silver nanopowders. A radiochemical reaction allows making weakly agglomerated pure Ag powders with particles of 10-15 nm and 30-50 nm in size by irradiation in toluene and water respectively. The injection of the nanosecond electron beam energy to the solution is optimal. As the absorbed dose increases, the output of the radiochemical reaction does not grow, but more agglomerated powders are synthesized.

The design and manufacturing of micro fabricated optical pick-up head (Micro Fabricated Optical Pick-up 헤드 설계 및 제작)

  • Kim, I.H.;Park, K.B.;Jung, S.W.;Kim, K.N.;Moon, H.C.;Park, H.D.
    • Proceedings of the KIEE Conference
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    • 2000.07c
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    • pp.2263-2265
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    • 2000
  • 본 연구에서는 광 픽업의 소형, 경량 제작을 위해 MEMS 기술을 이용하여 planar micro optics 방법으로 광 픽업을 구성하는 micro lens, actuator, beamsplitter 등을 설계, 제작하고 집적화한 픽업헤드를 구성하여 그 특성을 분석하였다. 특성분석 결과 disk에 focusing 되는 beam의 형상은 circle type의 비교적 양호한 결과를 얻을 수 있었고 beam spot size는 약 22$\mu m$로 실제 system에서 요구되는 0.9$\mu m$이내의 beam spot size에 비해 약 25배 가량 큰 beam spot size를 얻을 수 있었다.

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Design and Manufacturing of Focused Ion Beam Machining System (집속이온빔을 가공 시스템 설계 및 제작)

  • Park C.W.;Lee J.H.;Choi J.H.;Yu S.M.
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2005.05a
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    • pp.30-34
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    • 2005
  • This paper describes the design and manufacturing of a focused-ion-beam machining system which can make small features of nano size. We use a SIMION simulator in order to obtain the design data of an ion column. The simulation result shows that the focal length of ion beam decreases as the applied voltage of object lens increases. Finally, we obtained the good images of a mesh of 50 micrometers by using the adjustment of applied voltage, acceleration power, and dimension of each elements.

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