• Title/Summary/Keyword: Vibration detection

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Fault Detection of a Gear with Initial Pitting using the Boomed Phase Map of Continuous Wavelet Transform (연속 웨이블렛 변환의 확대된 위상 지도를 이용한 기어의 초기 퍼팅 결함 진단)

  • Lee, Sang-Gwon;Sim, Jang-Seon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.11
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    • pp.1759-1766
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    • 2001
  • Vibration transient generated by developing localized fault in gear can be used as indicators in gear fault detection. In this paper, we propose the zoomed phase map for a fault signal using continuous wavelet transfers to detect this vibration transient. Local fault induces the abrupt fluctuation of load exciting tooth and phase lag in the vibration signal measured on the gearbox. The relatively large fault like "tip breakage" easily can be detected by the clear fluctuation of exciting load. However, minor fault like "initial pitting"cannot be detected using the load fluctuation. To defect this kind of minor fault, the phase map for a fault signal is taken into account. The phase lag by minor fault is observed well in the zoomed phase map.

The Comparison Between Fault Detection Methods about Early Faults in a Ball Bearing (볼 베어링의 조기 결함 검출 방법들의 비교)

  • Park, Choon-Su;Kim, Yang-Hann
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.11b
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    • pp.200-203
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    • 2005
  • Ball bearings not only sustain the system, but permit the rotational component to rotate. Excessive radial or axial load and many other reasons can cause faults to be created and grown rapidly in each component. The grown faults make noise and vibration, which can make the system unstable. Therefore, it is important to detect faults as early as possible. For this reason, there have been many researches on fault detection method of early faults in a ball bearing. The fault defection methods can be categorized to several groups by signal processing methods. Not all the methods are efficient for finding early faults. We select representative methods known as efficient for detecting early faults and compare the results for inspecting which method is effective.

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Pinpointing of Leakage Location Using Pipe-fluid Coupled Vibration (파이프-유체의 연성진동을 이용한 누수위치 식별연구)

  • 이영섭;윤동진
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.14 no.2
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    • pp.95-104
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    • 2004
  • Leaks in underground pipelines can cause social, environmental and economical problems. One of relevant countermeasures against leaks is to find and repair of leak points of the pipes. Leak noise is a good source to identify the location of leak points of the pipelines. Although there have been several methods to detect the leak location with leak noise, such as listening rods, hydrophones or ground microphones, they have not been so efficient tools. In this paper, accelermeters aroused to detect leak locations which could provide an easier and more efficient method. Filtering, signal processing and algorithm of raw input data from sensors for the detection of leak location are described. A 120m-long and a 70m-long experimental pipeline systems are installed and the results with the systems show that the algorithm with the accelerometers offers accurate pinpointing for leaks location detection. Theoretical analysis of sound wave propagation speed of water in underground pipes, which is critically important in leak locating, is also described.

Faults Detection in Hub Bearing with Minimum Variance Cepstrum (최소 분산 켑스트럼을 이용한 자동차 허브 베어링 결함 검출)

  • 박춘수;최영철;김양한;고을석
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.05a
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    • pp.593-596
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    • 2004
  • Hub bearings not only sustain the body of a car, but permit wheels to rotate freely. Excessive radial or axial load and many other reasons can cause defects to be created and grown in each component. Therefore, vibration and noise from unwanted defects in outer-race, inner-race or ball elements of a Hub bearing are what we want to detect as early as possible. How early we can detect the faults has to do with how the detection algorithm finds the fault information from measured signal. Fortunately, the bearing signal has periodic impulse train. This information allows us to find the faults regardless how much noise contaminates the signal. This paper shows the basic signal processing idea and experimental results that demonstrate how good the method is.

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Structural Damage Detection Using Swarm Intelligence and Model Updating Technique (군집지능과 모델개선기법을 이용한 구조물의 결함탐지)

  • Choi, Jong-Hun;Koh, Bong-Hwan
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.19 no.9
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    • pp.884-891
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    • 2009
  • This study investigates some of swarm intelligence algorithms to tackle a traditional damage detection problem having stiffness degradation or damage in mechanical structures. Particle swarm(PSO) and ant colony optimization(ACO) methods have been exploited for localizing and estimating the location and extent damages in a structure. Both PSO and ACO are population-based, stochastic algorithms that have been developed from the underlying concept of swarm intelligence and search heuristic. A finite element (FE) model updating is implemented to minimize the difference in a set of natural frequencies between measured and baseline vibration data. Stiffness loss of certain elements is considered to simulate structural damages in the FE model. It is numerically shown that PSO and ACO algorithms successfully completed the optimization process of model updating in locating unknown damages in a truss structure.

Temperature Effects on Vibration-Based Damage Detection Method (진동신호기반 손상검색기법과 온도변화의 영향)

  • 김정태;류연선;조현만;윤정방;이진학
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.11a
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    • pp.608-613
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    • 2003
  • In this paper, the variability of modal properties caused by temperature effects is assessed to adjust modal data used for frequency-based damage detection in plate-girder bridges. First, experiments on model plate-girder bridges are described. Next, the relationship between temperature and natural frequencies is assessed and a set of empirical frequency-correction formula are analyzed for the test structure. Finally, a frequency-eased method is used to locate and estimate severity of damage in the test structure using experimental modal data which are adjusted by the frequency-correction formula. Here, local damage in beam-type structures is detected by using measured frequencies and analytical mode shapes.

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Characteristics of AE Sensor for Detection of Metallic particle in GIS (가스절연개체장치의 금속이물 탐지용 AE 센서의 특성)

  • 홍재일;민석규;정영호;류주현
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1999.11a
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    • pp.286-289
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    • 1999
  • In order to detect the partial discharge with the metallic particle in GIS, AE sensor was designed and simulated by ANSYS, and manufactured as the coupled vibration mode. The resonant frequency of three Coupled AE sensors were as follows ; 147.88 kHz in 8.1 mm$\Phi$ $\times$ 8.1mm, 128.82 kHz in 9.5 mm$\Phi$ $\times$ 9.5mm, 85.22 kHz in 14.3mm$\Phi$ $\times$14.3mm. That frequency is λ/2 resonant frequency. AE sensor of 9.5mm$\Phi$ $\times$9.5mm responded higher than the other coupled vibration mode AE sensor at the partial discharge detection in GIS.

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Faults Detection of Industrial Gearbox using an Envelope Analysis (포락선 분석을 이용한 산업용 기어박스의 결함 검출)

  • Park, Y.J.;Lee, G.H.;Lee, J.J.
    • Journal of Biosystems Engineering
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    • v.34 no.2
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    • pp.82-88
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    • 2009
  • This study was conducted to detect faults in a gearbox comprised of gears, bearings and shafts. The envelope analysis was used as a method of detection, which could detect breakage and pitting of gears and bearings, and misalignment of shafts effectively. Vibration measured at the increaser was analyzed to characterize the faults. When the increaser has a defect, peaks with a constant period appear in the time history of vibration and its harmonic components also in the envelope spectrum. The envelope analysis showed that a crack in the stepped output shaft caused the increaser to generate the abnormal peaks.

Detection of Chatter Vibration in End-Mill Process by Neural Network Methodology (신경회로망을 이용한 엔드-밀 공정에서의 채터검지)

  • Chung, Eui-Sik;Ko, Joon-Bin;Kim, Ki-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.10
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    • pp.149-156
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    • 1995
  • This paper presents a method of detecting chatter vibration in end-mill process. The detecting system consists of an adaptive signal processing scheme which uses an autore- gressive time-series model and a neural network is proposed and is verified its effectiveness by using acceleration and cutting force signals recorded during slotting in end-mill operations. Expeerimental results indicate that the proposed system provides excellent detection when chatter is occured within the ranges of cutting conditions considered in this study and an effectiveness of the integration of signals is confirmed.

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Damage detection in beam-type structures via PZT's dual piezoelectric responses

  • Nguyen, Khac-Duy;Ho, Duc-Duy;Kim, Jeong-Tae
    • Smart Structures and Systems
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    • v.11 no.2
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    • pp.217-240
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    • 2013
  • In this paper, practical methods to utilize PZT's dual piezoelectric effects (i.e., dynamic strain and electro-mechanical (E/M) impedance responses) for damage detection in beam-type structures are presented. In order to achieve the objective, the following approaches are implemented. Firstly, PZT material's dual piezoelectric characteristics on dynamic strain and E/M impedance are investigated. Secondly, global vibration-based and local impedance-based methods to detect the occurrence and the location of damage are presented. Finally, the vibration-based and impedance-based damage detection methods using the dual piezoelectric responses are evaluated from experiments on a lab-scaled beam for several damage scenarios. Damage detection results from using PZT sensor are compared with those obtained from using accelerometer and electric strain gauge.