• Title/Summary/Keyword: Urea resin

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Effects of Blending Fatty Acid-Glycerol-pMDI with Urea-Formaldehyde Resin Adhesives to Their Adhesion for the Use of Soybean Oil (콩기름 이용을 위한 지방산-글리세롤-pMDI와 요소수지 혼용 접착제가 접착성능에 미치는 영향-)

  • You, Young-Sam;Choi, Jin-Lim;Seo, Jun-Won;Park, Heon
    • Journal of the Korean Wood Science and Technology
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    • v.34 no.4
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    • pp.31-36
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    • 2006
  • This study was conducted to improve the bond strength of plywood bonded with F/U molar ratio urea-formaldehyde (UF) resins modified with the selected FGMDI prepolymer contents for various purposes. The amount of FGMDI was mixed with liquid UF resin at 0 wt% (as control), 2 wt%, 5 wt%, 10 wt%, 25 wt%, and 50 wt% based on the resin solids. As results, in bonding strength, plywood with F/U molar ratio of 1.4 showed the highest value in Type 2 test and all molar ratio UF resins modified with over 25 wt% of the FGMDI showed more than $11kgf/cm^2$, which was satisfied the minimum requirement of KS standard, $7.5kgf/cm^2$, after Type1.5 testing. As F/U molar ratio was increased and the FGMDI addition in the UF resin was increased, average reduction rate of Type 1.5 bonding strength compared with Type 2 was significantly decreased.

Effect of Analytical Parameters of Gel Permeation Chromatography on Molecular Weight Measurements of Urea-Formaldehyde Resins

  • Jeong, Bora;Park, Byung-Dae
    • Journal of the Korean Wood Science and Technology
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    • v.45 no.4
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    • pp.471-481
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    • 2017
  • As the molecular weight (MW) of urea-formaldehyde (UF) resins had a great impact on their properties, this work was conducted to study effect of analytical parameters of gel permeation chromatography (GPC) on the MW measurement of UF resins. GPC parameters such as flow rate, column, detector temperature, and sample injection temperature were selected to compare number-average molecular weight (Mn), weight-average molecular weight (Mw), molecular weight distribution (MWD) and polydispersity index (PDI) of two UF resins with different viscosities. As expected, UF resin with higher viscosity resulted in greater Mn and Mw than those of low viscosity UF resin. When the flow rate increased, both Mn and Mw of UF resins decreased and MWD became narrower. By contrast, both Mn and Mw increased and MWD became wide when the column, detector, and sample injection temperature increased. The column, detector, and sample injection temperature of $50^{\circ}C$ at a flow rate of $0.5m{\ell}/min$ resulted in the highest MW and broadest MWD for the GPC analysis. These results suggest that the apparent molecular size or a hydrodynamic radius of UF resin molecules dissolved in the mobile phase affect to Mn, Mw and MWD.

A Study on the Extension of Urea, Urea-Melamine Copolymer and Water Soluble Phenol Resin Adhesives of Plywood (합판용(合板用) 요소(尿素), 요소(尿素) 메라민 공축합(共縮合) 및 수용성(水溶性) 석탄산수지(石炭酸樹脂) 접착(接着)의 증량(増量)에 관(関)한 연구(硏究))

  • Lee, Phil Woo;Kwon, Jin Heon
    • Journal of Korean Society of Forest Science
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    • v.48 no.1
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    • pp.40-50
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    • 1980
  • This research was carried out to examine the substitutional feasibility of low-priced materials produced in waste of forest instead of wheat flour which is extended for plywood adhesives. Wheat, pine bark, wood flour and pine foliage of coniferous trees or poplar foliage of hardwood species were selected and pulverized into 60-100 mesh minute powder after they were dried at $100-105^{\circ}C$ during 24 hours in the drying oven. The prepared particles as above were added to urea formaldehyde resin, urea-melamine copolymer resin and water soluble phenol formaldehyde resin in the ratio of 10, 20, 30 and 50%. After plywoods were processed by the above extending ratios, shear strength of extended plywoods were analyzed and discussed. The results obtained at this study were summarised as follows; 1. In the case of urea formaldehyde resin, both dry and wet shear strength of plywoods extended by wheat flour were shown the highest value. 2. Dry shear strength of urea-melamine copolymer resin was better than that of urea formaldehyde resin on the whole, while plywoods extended by wheat flour were shown excellent results. 3. Among 10% and 20% extensions of urea-melamine copolymer resin, the best results were shown by poplar leaves powder, wheat powder and wood flour. They had no significant difference statistically. 4. In the case of water soluble phenol formaldehyde resin, although dry shear strength of pine leaves powder was higher than that of wheat flour in the ratio of 10%, there was no significant difference between them in the ratio of 10 and 20%. 5. Among 20, 30 and 50% extensions of water soluble phenol formaldehyde resin, wet shear strength of wood flour and bark powder was higher than that of wheat flour. Wet shear strength of wood flour in the ratio of 10% was shown the same tendency as above.

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Measurement of Formaldehyde Emissions during Hot-Pressing of Particleboard Bonded with Melamine-Urea-Formaldihyde Resin (요소-멜라민수지로 접착된 파티클보드의 열압동안 포름알데히드 배출량 측정)

  • Lee, Jong-Kyu;Oh, Yong-Sung
    • Journal of the Korean Wood Science and Technology
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    • v.32 no.2
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    • pp.65-72
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    • 2004
  • A melamine-urea-formaldehyde (MUF) resin, based on 5 percent melamine addition of the resin solids weight, was synthesized in the laboratory for particleboard (PB) manufacture. Laboratory PBs were made with the MUF resin at three press times (3, 4, 5 min) and two resin application rates (6, 8 percent). Enclosed caul system was used for collecting the exhaust gases materials generated during the hot-pressing of PBs. Exhaust gases materials generated inside the enclosed caul during the hot-pressing of PBs were collected in a controlled air stream. Formaldehyde from the exhaust gases collected was determined per a chromotropic method of the National Institute of Occupational Safety and Health Method 3500. The measurement results showed that formaldehyde emissions during the hot-pressing of PB significantly increased with increasing press time, and MUF resin application rates. PB' performance test results showed that internal bond (IB) of PB made with 3-minute press time exceeded the minimum requirement for KS F 3104 PB type 8.0.

Acrylic/Urea Crosslinked Polymers for High-Solid Coatings Applications (아크릴/우레아 가교 폴리머의 하이솔리드 도료에의 적용)

  • Chung, Dong-Jin;Park, Hyong-Jin;Kim, Sung-Rae;Hahm, Hyun-Sik;Park, Hong-Soo;Kim, Seong-Kil
    • Journal of the Korean Applied Science and Technology
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    • v.20 no.1
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    • pp.8-19
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    • 2003
  • Environmental friendly acrylics/urea high-solid paints (BEHCU) were prepared through the curing reaction of acrylics resin(BEHC) containing 70wt% of solids content and butylated urea curing agent. BEHC was synthesized by addition copolymerization of caprolactone acrylate(CLA), 2-hydroxypropyl methacrylate(2-HPMA), ethyl methacrylate, and n-butyl acrylate. The addition polymerization of these monomers, especially including flexible CLA monomer and 2-HPMA monomer with OH funtional group, under appropriate reaction conditions resulted in polymers with controlled glass transition temperature($T_g$) and crosslinking density. The molecular weight($M_w$) of these polymers(BEHCs) was 2940${\sim}$3240 and polydispersity ($M_w/M_n$) was in the range of 1.61${\sim}$1.72. The viscosity and the molecular weight of these acrylic resins increased with increasing $T_g$. The coated films were prepared using curing reaction between BEHC resin and butylated urea curing agent at 100$^{\circ}C$ for 30 minutes. Our experimental resulted showed that enhancement of the coating properties such as adhesion, flexibility, impact resistance, water resistance, and abrasion resistance could be expected through introducing CLA component in acrylic resin for the high-solid content acrylics/urea coatings.

Fractography of the Wood Materials Ruptured by Shear Stress (구조용 목질재료의 전단파괴기구 해명을 위한 파면해석적 연구)

  • ;Juichi Tsutsumi
    • Journal of the Korea Furniture Society
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    • v.10 no.1
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    • pp.23-32
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    • 1999
  • The ultrastructural characteristics of shear fracture surfaces of laminated wood prepared from major four Korea wood specimens were examined. Commercial urea and urethan resin were used as adhesives for laminated woods of both homospecies and heterospecies. The morphology of fracture surface was observed using an optical microscopy and scanning electron microscopy. Three anatomical failure types were recognized : intercell failure, intrawall failure and transwall failure. In dry specimen, failure occurred mainly in woods. Laminated woods of softwoods showed mostly intrawall failure and transwall failure of tracheids, and them of hardwoods indicated mainly intrawall failure and interwall failure. Laminated woods prepared with urethan resin showed coarse fracture surface, on the other hand, those prepared with an urea formaldehyde resin had clean surface. In wet specimen, failure occurred dominantly in glue line. Intrawall failure and flags were characterized in laminated wood prepared with urethan resin. In heterospecies laminated woods, failure was occurred mainly in softwood. Consequently, fracture morphology of laminated wood may be influenced by adhesives, moisture content, species and anatomical characteristics.

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Comparison of Formaldehyde Emission Rate and Formaldehyde Content from Rice Husk Flour Filled Particleboard Bonded with Urea-Formaldehyde Resin

  • Lee, Young-Kyu;Kim, Sumin;Kim, Hyun-Joong;Lee, Hwa Hyoung;Yoon, Dong-Won
    • Journal of the Korean Wood Science and Technology
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    • v.34 no.5
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    • pp.42-51
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    • 2006
  • The this study, the effect of rice husk flour (RHF) as scavenger on formaldehyde emission rate and formaldehyde content from urea-formaldehyde (UF) resin bonded RHF content wood particleboards (PB). Two type of particle size ($30{\mu}m$ and $300{\mu}m$) of RHF was premixed with the UF resin at 5% and 15% by weight. The performance of UF resins is greatly influenced by the curing characteristics in their curing processing. The curing behavior was monitored activation energy ($E_a$) by DSC and pH variation according to RHF contents. PB with dimensions of $27cm{\times}27cm{\times}0.7cm$ was prepared at a specific gravity of 0.75 using $E_1$ and $E_2$ class UF resins. Formaldehyde emission and formaldehyde content from RHF filled PB bonded with UF resin was measured by 24 h desiccator and perforator method, respectively. RHF causes an increased pH of UF resin. $E_a$ of the modified UF resin decreased independently of RHF particle size. As the pH and the $E_a$ variation of the UF resin containing RHF increased, the amount of formaldehyde content decreased. The formaldehyde emission and formaldehyde content levels of the PB bonded with 15 wt% of $30{\mu}m$ RHF and $E_2$ type UF resin were low and satisfied grade $E_1$, as measured by 24 h desiccator and perforator method. The result of a comparison between 24 h desiccator and perforator test using PB showed that the linear regression analyses show a good correlation between the results for the 24 h desiccator and the perforator tests. The linear regression of a correlation between the desiccator and the perforator was Y=4.842X-0.064 ($R^2=0.989$). RHF was effective at reducing formaldehyde emission and formaldehyde content in urea-formaldehyde adhesives when used as scavenger.

Development of Slow-Release Compound Fertilizer Used Urea-Resin for Upland Crop I. Manufacture of Slow-Release Compound Fertilizer (요소수지(尿素樹脂)를 이용(利用)한 전작용(田作用) 완효성(緩效性) 복비(複肥) 개발(開發) I. 제조시험(製造試驗))

  • Seong, Ki-Seog;Kim, Bok-Jin;Shin, Jae-Sung
    • Korean Journal of Soil Science and Fertilizer
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    • v.23 no.3
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    • pp.193-198
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    • 1990
  • In order to develop the slow-release compound fertilizer fur upland crops, trial products were made with ammonium sulfate, diammonium phosphate, and potassium chloride with filler of calcium sulfate, and hinder of additional material of urea resin Nine trial slow-release compound fertilizers were manufactured by varying urea/formaldehyde mole ratios(U/F mole ratio : 0.5, 1.0, and 1.5 ) and the proportions of urea resin (3.3. 6.7. and 10%) and the proportions of urea resin (3.3. 6.7 and 10%). The aimed percentage of $N-P_2O_5-K_2O$ in the trial product was 12.5-10.0-14.0%, which was appropriate for Chinese cabbage. The N dissolution of the trial products in water was slower with lower U/F ratio and in creased to the proportion of urea resin. The dissolved nitrogen in water after 24hrs ranged from 69 to 83 percent of total nitrogen in the trial products.

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Preparation and Physical Properties of High-Solids Acrylic/Urea Coatings (하이솔리드 아크릴/우레아 도료의 제조와 도막물성 연구)

  • Jung, Choong-Ho;Kim, Sung-Rae;Park, Hyong-Jin;Kim, Myung-Soo;Park, Hong-Soo;Park, Shin-Ja
    • Journal of the Korean Applied Science and Technology
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    • v.19 no.4
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    • pp.311-319
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    • 2002
  • Environmental friendly acrylic/urea high-solid paint(MUHC) were prepared through the curing reaction of acrylics resin(EBHC) containing 70wt% of solids content and butylated urea curing agent. The synthesis of EBHC Was done at $150^{\circ}C$ for 6 hours, and the results were obtained as follows : $M_{n}=1830{\sim}2190$, $M_{w}$ $3290{\sim}4000$, $M_{w}/M_{n}$=1.80{\sim}1.83$ viscosity=$110{\sim}352$ cps, and conversion=$82{\sim}92$%. After the film was coated with MUHC, the various physical properties were measured. They showed that enhancement of the coating properties such as adhesion, flexibility, abrasion resistance, impact resistance, and water resistance could be expected through introdl1cing caprolactone acrylate component in acrylics resin for the high-solids content acrylics/urea coatings.

The Effect of Mass Transfer on the Cure Properties of the Urea Resin Moulding Compounds Under the Drying Process (건조 공정 중 요소 수지 성형재료의 경화 특성에 대한 물질전달 효과)

  • Kim, Sang Yeul;Choi, Il Gon;Kim, Byoung Chul
    • Korean Chemical Engineering Research
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    • v.40 no.6
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    • pp.681-686
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    • 2002
  • In the industrial field, the theory of drying process is different from the practical application, and it is effective to reduce energy by recirculation of the heat of exhausting gas. But the study of this field may not be performed still. The cure properties of the urea resin moulding compounds was investigated according to drying temperature, drying time, recycle rate of exhausting gas and moulding temperature in the process of drying and moulding. We obtained the following results; water content of material decreases with increasing drying time and drying temperature, and the rate of drying also decreases with increasing recycle rate of exhausting gas. Specially, The cure fluidity of the urea resin moulding compounds decreases, with increasing drying temperature, recycle rate of exhausting gas and moulding temperature. And the correlation equations on water content and cure fluidity of the urea resin moulding material were obtained through a regression analysis of experimental data.