• Title/Summary/Keyword: Ultrasonic/Nondestructive Evaluation

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Comparison of Different Techniques for Measurement of Cold Work in Mild Steel

  • Badgujar, B.P.;Jha, S.K.;Goswami, G.L.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.6
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    • pp.616-621
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    • 2003
  • There are various Non-Destructive Evaluation (NDE) techniques used for measurement of residual stresses in material, such as magnetic methods, X-ray diffraction, Ultrasonic velocity measurement etc. The capabilities, applications and limitations of these techniques for evaluation of cold work/plastic deformation were studied and compared. Mild steel plates were subjected to different degree of cold deformation and were analyzed by Magneto-mechanical Acoustic Emission (MAE), Barkhausen Noise (BN) and magnetic properties (hysteresis loop parameters analysis). Further, these specimens were analyzed by X-ray diffraction and ultrasonic velocity measurements. The microhardness measurement and microstructure studies of these cold worked plates were also carried out. The results of all these studies and comparison of different techniques are discussed in this paper.

Application of the Correlation Technique to Electromagnetic Ultrasonic Nondestructive Evaluation: Theoretical Study and Computer Simulation

  • Zhao, Xin;Wang, Jin-Peng;Tao, Xue-Heng
    • Journal of Korea Multimedia Society
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    • v.9 no.12
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    • pp.1628-1635
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    • 2006
  • A new frequency-modulated m-sequence correlation technique was described. It has. been seen that the frequency modulation scheme leads to higher signal-to-noise ratio than direct sequencing and less hardware effort than PSK modulation scheme. The operating frequency of the correlation system was deduced. The optimal frequency for the frequency-modulated m-sequence correlation system should be 1.35 times of the center frequency of the transducer. The application of this correlation technique to electromagnetic ultrasonic system was computer-simulated.

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Vibration-Based Nondestructive Evaluation of Thermal Stress-Induced Damage in Thin Composite Laminates (복합 적층 박판의 열응력 파손에 대한 진동 활용 비파괴평가)

  • Lee, Sung-Hyuk;Choi, Nak-Sam;Lee, Jong-Ki
    • Journal of the Korean Society for Nondestructive Testing
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    • v.19 no.5
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    • pp.347-355
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    • 1999
  • A feasibility investigation on vibration-based nondestructive evaluation of thermal stress-induced micro-failure in the free edge region of thin composite laminates(1mm thick) has been carried out. The failure occurrence and damage zone, which were predicted by the three-dimensional finite-element thermal stress analysis, were observed using the ultrasonic C-scan and optical microscopy. Analysis of the vibration spectrum measured from the laminate beam specimens by the vibration sweep test exhibited that the obvious decrease in resonancy frequency and some considerable increase in damping factor were associated with the micro-failure formation. The vibration technique utilizing short beam and high resonant frequency was found to be very sensitive to the thermal stress-induced damage in the thin laminates.

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Evaluation of Ultrasonic Characterization of Hardness after Heat Treatment of Piston Rods for Use of Vehicles (차량용 피스톤로드의 열처리경도에 따른 초음파특성 평가)

  • Im, K.H.;Back, C.G.;Jong, O.S.;Hwang, Y.H.;Jong, O.S.;Kwon, S.H.;Kim, H.G.;Lee, H.H.;Woo, Y.D.;Zhang, G.L.;Jung, J.A.
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.1
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    • pp.48-55
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    • 2014
  • Many techniques are available for destructive and nondestructive measurement of mechanical hardness. The ultrasonic method could be widely applicable as a nondestructive technique. Many studies have examined how changes in the mechanical hardness affect the longitudinal velocity of ultrasonic waves. This approach aims to estimate the overall velocity variations in specimens. However, proper nondestructive examination techniques are needed as effective tools for analyzing the effects of heat treatment on the surface of the specimens. Therefore, in this study, the effect on the hardness of piston rods was nondestructively measured using surface ultrasonic waves. The hardness after heat treatment was investigated at various depths in the specimens, and the velocity of the surface ultrasonic waves was measured with respect to the hardness of the piston rods. In addition, finite element method simulations were performed to confirm the behavior of the waves.

Nondestructive Evaluation Technique of Painted Sandwich Control Surfaces of CN-235 using Full-field Pulse-echo Ultrasonic Propagation Imaging System (전영역 펄스-에코 초음파전파영상화 시스템의 CN-235의 도색된 샌드위치 조종면 In-situ 비파괴평가 기술)

  • Hong, Seung-Chan;Lee, Jung-Ryul;Park, Jongwoon
    • Composites Research
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    • v.29 no.5
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    • pp.288-292
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    • 2016
  • In this paper, a novel ultrasonic propagation imaging system, called a full-field pulse-echo ultrasonic propagation imaging (FF PE UPI) system is introduced. The system nondestructively inspected targets with two-axis translation stage. The coincident laser beams for ultrasonic sensing and generation are scanned and pulse-echo mode laser ultrasounds are captured. This procedure makes it possible to generate full-field ultrasound in through-the-thickness direction as large as the scan area. Structural inspection results in the form of full-field ultrasonic wave propagation videos are introduced, which are painted sandwich control surfaces. In addition, the inspection results of FF PE UPI system are compared with conventional ultrasonic testing methods such as waterjet and portable C-scan.

Experience in Ultrasonic Flaw Estimation and its Excavation on the Weldments of Nuclear Pressure Vessels (원전 압력용기 용접부 초음파탐상, 결함크기 평가 및 결함 수리 경험)

  • Lee, J.P.;Park, D.Y.;Lim, H.T.;Kim, B.C.;Joo, Y.S.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.11 no.1
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    • pp.52-60
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    • 1991
  • The importance and role of preservice and inservice inspection(PSI/ISI) for nuclear power plant components are intimately related to plant design, safety, reliability and operation etc.. The Korea Atomic Energy Research Institute(KAERI) has been performing PSI/ISI in Korea since the PSI of Kori nuclear power plant, unit 1 had been performed in 1977. KAERI has localized PSI/ISI technology and has done much experience in ultrasonic flaw detection, evaluation and its excavation on the weldments of large pressure vessels. The results of flaw estimation using ultrasonic examination are compared with the actual flaw sizes revealed by field excavation. KAERI's experience regarding PSI/ISI was described and some discussions were added.

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Nondestructive Evaluation on Hydrogen Effect of TIG Welded Stainless Steel for Component Design of Pressure Vessel

  • Lee, Jin-Kyung
    • Journal of Power System Engineering
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    • v.21 no.3
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    • pp.102-107
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    • 2017
  • A tungsten inert gas (TIG) welding method was used for the bonding of stainless steel. TIG welding using inert gas (He or Ar gas) is a method to prevent oxidation and nitriding of materials and to combine non-ferrous metals. This method has the advantage of obtaining a smooth weld surface. In this study, the welding characteristics of 304 stainless steel welded by TIG welding method were analyzed by using nondestructive technique. Ultrasonic and Acoustic Emission (AE) was applied to evaluate the micro-damage of TIG welded 304 stainless steel. The velocity and damping coefficient of ultrasonic wave showed a slight difference in HAZ, which is the welding part of stainless steel. The AE parameters of average frequency, rise time and event were analyzed for the dynamic behavior of stainless steel during loading. Optimal AE parameters for evaluating the degree of damage to the specimen have been derived. Fractograph and metal structures of 304 stainless steel using SEM and optical microscope were discussed.

FEM and Ultrasonic Testing for Adhesive Joints Strength of Thin Metal Sheets (금속재료의 접착이음부에 대한 유한요소해석과 초음파실험)

  • Oh, S. K.;Hwang, Y. T.;Jang, C. S.;Oh, S. S.;Yi, W.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.726-730
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    • 1997
  • One approach to testing the suitability of an adhesive joint for a particular application is to build and test to destruction a representativc, sample of the joini. The noncdestructive test will not measure strength directly but will measure a parameter which can be correlated to strength. It is thercforc, essential that a suitable nondestructive rest is chosen and that its results are correctly intcrpreted. In this paper, typical Ultrasonic Signal Analysis in adhesive joints are cvaluatcci together with Interface Stress from the result of Finite Elenlent Method.

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Non-Contact Ultrasonic Testing of Aircraft Joints using Laser Generated Lamb Wave (레이저 여기 램파를 이용한 항공기 판재 접합부의 비접촉식 초음파 검사)

  • Jhang, Kyoung-Young;Kim, Hong-Joon;Ceringlia, Donatella;Djordjevic, Boro
    • Journal of the Korean Society for Nondestructive Testing
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    • v.21 no.2
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    • pp.163-168
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    • 2001
  • Due to aging, adhesively bonded and riveted aircraft lap joints can contain distends, cracks around rivet holes, fatigue induced flaws, and corrosion. It is required for the safety of aircraft to inspect these defects through the whole region of mint in rapid speed. Bond quality or adhesively bonded and riveted aluminum lap splice joints is investigated using non-contact remote ultrasonic nondestructive evaluation (NDE). Non-contact ultrasonic tests are performed using laser generation and air-coupled transducer detection. A Q-switched Nd:YAG laser and a periodic transmission mask are used to generate a selected Lamb mode. The Lamb wave is generated on one side of the lap splice joint, propagates along the plate, interacts with the joint and is detected on the other side by a micromachined air-coupled capacitance transducer. Analysis of recorded signals allows to evaluate the condition of the bond.

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Nondestructive Strength Evaluation of Adhesive-Bonded Single-Lap Joints by Signal Processing Method (신호처리기법을 이용한 단순겹치기 접착이음의 비파괴적 강도평가)

  • Jeong, Il-Hwa;O, Seung-Kyu;Hwang, Yeong-Taik;Jang, Chul-Seob;Jeong, Eui-Seob;Yi, Won
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.541-546
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    • 2001
  • Application of bonding by adhesives can be found in many industries, particularly in advanced technological domains such as the aeronautical and space industries, automobile manufacture, and electronics. Periodic inspection with conventional ultrasonic NDE techniques is capable of indicating the presence and possible location of crack. Continuous ultrasonic attenuation monitoring has potential to supply information. This study used adhesive-bonded single-lap joints specimen to evaluate such possibility by ultrasonic signal processing method.

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