• Title/Summary/Keyword: Ultra precision

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An Experimental Study on the Dynamic Coefficient According to the Source Positions in Externally Pressurized Air-lubricated Journal Bearing with Two Row Sources (2열 외부가압 공기 저어널 베어링에서 급기구 위치에 따른 동적계수에 관한 실험적 연구)

  • 이종렬;이준석;성승학;이득우
    • Tribology and Lubricants
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    • v.17 no.6
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    • pp.476-481
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    • 2001
  • This paper has been presented the hydrodynamic effect by the journal speed, eccentricity and source positions in order to overcome the defects of air bearing such as low stiffness and damping coefficient. Choosing the two row source position of air bearing is different from existed investigations in the side of pressure distribution of air film because of the high speed of journal and the wedge effects by the eccentricity. These optimal chooses of the two row source positions enable us to improve the performance of the film reaction force and loading force as making the high speed spindle. In this paper, The pressure behavior in theory of air film according to the eccentricity of journal and the source positions analyzed. The theoretical analysis have been identified by experiments. The results of investigated characteristics may be applied to precision devices like ultra-precision grinding machine and ultra high speed milling.

Study on the Direct Steering System using Rack and Pinion for Ultra-Small Vehicles (랙 & 피니언 기어를 이용한 소형 자동차의 직접 조향 방식에 관한 연구)

  • Kim, Soon-Ho;Kang, Min-Cheol
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.1
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    • pp.127-134
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    • 2002
  • This study present a direct steering system using rack and pinion for ultra-small vehicles. The traditional small vehicles for special use had the limitation of space by reason of short wheel tread. These vehicles has adopted a indirect steering system or a center arm system for steering. The disadvantages of these system were deterioration of gear efficiency and increase of parts. For direct-linkage to both knuckles, steering system is made up of out-side tie rods, tie-rod ends, and gear box. Thus, the proposed system has a minimum number of parts. The experimental results show a maximum efficiency at minimum steering angle and a minimum clearance circle. These effects were accomplished by adopting a Ackerman-Jantaud theory.

Development of cooperating robot arms with ultra light weight (초경량 양팔로봇의 개발)

  • Choi H.S.;Moon W.J.;Kim B.G.;Lim K.W.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.67-68
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    • 2006
  • In this paper, a new revolute cooperating robot arms with 12 d.o.f was developed for autonomous moving robots. The robot ann was designed to have the load capacity of 10 Kg. For this, a new joint actuator based on the fourbar link mechanism was employed. As a control system for the robot arm, a distributed control system was developed composed of the main controller and five motor controller for the ann joints. The main controller and the motor controller were developed using the ARM microprocessor and the TMS320c2407 processor, respectively. To validate the performance of the robot system, an experiment to support 10 Kg payload was performed.

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Design, Simulation and Fabrication of a Quadstable Monolithic Mechanism (4 중 안정성 일체형 메커니즘의 설계, 해석 및 제작)

  • Han, Jeong-Sam
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.5
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    • pp.617-624
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    • 2007
  • This paper presents a novel quadstable monolithic mechanism (QsMM) which provides four stable equilibrium positions within its operation range. The quadstable mechanism has been realized from the use of both X- and Y-directional bistable structures which use curved snapping beams. A millimeter-scale brass mechanism was fabricated by ultra-precision milling to test the quadstability and the displacement-load behavior, and the prototype clearly demonstrated four distinct stable positions in its millimeter-scale planar operation. We discuss the design concept, finite element simulation for static and transient responses, fabrication by ultra-precision milling, and experimental measurement of the proposed quadstable mechanism.

Evaluation of Thermography Camera Using Molded Optical Lens for Medical Applications (몰드성형 광학렌즈를 이용한 의료기기용 열화상카메라 체열진단의 적용도 평가)

  • Ryu, Seong Mi;Kim, Hye-Jeong
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.26 no.8
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    • pp.624-628
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    • 2013
  • With the recent development of less-costly uncooled detector technology, expensive optics are among the remaining significant cost drivers in the thermography camera. As a potential solution to this problem, the fabrication of IR lenses using chalcogenide glass has been studied in recent years. We report on the molding and evaluation of a ultra-precision chalcogenide-glass lens for the thermography camera for body-temperature monitoring. In addition, we fabricated prototype thermography camera using the chalcogenide-glass lens and obtained the thermal image from the camera. In this work, it was found out that thermography camera discerned body-temperature between 20 and $50^{\circ}C$ through the analysis of thermal image. It is confirmed that thermography camera using the chalcogenide-glass lens is applicable to the body-temperature monitoring system.

The Optimum Design of a Spatial 3-DOF Manipulator Using Axiomatic Design (공리적 설계를 이용한 공간형 3자유도 기구의 최적설계)

  • Han Seog Young;Yi Byung-Ju;Kim Seon Jung;Kim Jong O;Chung Goo Bong
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.6
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    • pp.52-60
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    • 2005
  • Ultra-precision positioning systems basically require high natural frequency and sufficient workspace. To cope with this requirement, flexure hinge mechanisms have been developed. However, previous designs are difficult to satisfy the functional requirements of the system due to difficulty in modeling and optimization process applying fur the independent axiomatic design. Therefore, this paper suggests a new design and design procedure based on semi-coupled, axiomatic design. A spatial 3-DOF parallel type micro mechanism is chosen aa an exemplary device. Based on preliminary kinematic analysis and dynamic modeling of the system, an optimum design is conducted. To check the effectiveness of the optimal parameters obtained by theoretical approach, simulation has been performed by FEM.

Localized Electro-chemical Micro Drilling Using Ultra Short Pulses (초단펄스 전해 국부화를 이용한 미세구멍 가공)

  • 안세현;류시형;최덕기;주종남
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.8
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    • pp.213-220
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    • 2003
  • By the localization of electro-chemical dissolution region, we succeeded in a few micrometer size hole drilling on stainless steel with the radial machining gap of about 1 ${\mu}{\textrm}{m}$. Tens of nanosecond duration voltage pulses were applied between WC micro-shaft and stainless steel in the 0.1 M $H_2SO_4$ solution. Pt balance electrode was used to drill the high aspect ratio micro-hole without generation of Cr oxide layer on the machined surface. The effects of applied voltage, pulse duration, and pulse period on localization distance were investigated according to machining time. We suggested the taper reduction technique especially brought up on blind-hole machining. High quality micro-holes with 8 ${\mu}m$ diameter with 20 ${\mu}m$ depth and 12 ${\mu}m$ diameter with 100 ${\mu}m$ depth were drilled on 304 stainless steel foil. The various hole shapes were also produced including stepped holes and taper free holes.

Tungsten Wire Micro Electrochemical Machining with Ultra Short Pulses (텅스텐 와이어 초단 펄스 미세 전해가공)

  • Shin, Hong-Shik;Kim, Bo-Hyun;Chu, Chong-Nam
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.6
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    • pp.105-112
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    • 2007
  • Tungsten wire micro electrochemical machining (W-wire micro ECM) with ultra-short pulses enables precise micro machining of metal. In wire micro ECM, platinum wire has been used because it is electrochemically stable. However, the micro metal wire with low strength is easily deformed by hydrogen bubbles which are generated during the machining. The wire deformation decreases the machining accuracy. To reduce the influence of hydrogen bubbles, in this paper, the use of tungsten wire was investigated. To improve machining accuracy, suitable pulse conditions which affect generation of bubbles were also investigated. The tungsten wire micro ECM can be applied to the fabrication of various shapes. Using this method, various micro-parts and shapes were fabricated.

Linear BLDC motor design for a ultra-precision stage (초정밀 Stage용 선형 BLDC 전동기 설계)

  • Kang, Do-Hyun;Hong, Jung-Pyo;Chang, Ki-Chan;Jeon, Jung-Woo;Chun, Young-Hwan
    • Proceedings of the KIEE Conference
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    • 2000.11b
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    • pp.274-276
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    • 2000
  • Recently, the demands of the ultra-precision stage system, such as wafer stepper stages for photolithography, are increasing in the field of manufacturing and test equipment. Since the mechanical elements which convert rotational motion into translational introduce backlash and elasticity in the system, better performance of the drive could be achieved by the linear BLDC motor with appropriate servo control. The analytical design and the FEM analysis about linear BLDC motor is described in this paper. The performance of the servo-drive system will be evaluated through the comparison of results between the designed data and the measured data in the future.

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